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Custom Ripped Mantel Start To Finish!

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Project by Rebarn posted 01-11-2014 06:54 PM 1227 views 0 times favorited 7 comments Add to Favorites Watch

This is another mantel that was made from an antique barn beam that was ripped on all sides to yield a dimensionally perfect beam. Personally…I can’t see the sense in using a perfectly good barn beam to to this with…but I tend to do whatever my customers want. It pays the bills! So…here it is!

First we rant the beam through the mill to clean all sides. Then the beam is sanded, conditioned, stained and sealed with urethane. Then we install. Finally…the stone man does his bit.

The end…

-- A day without slivers is a day without sunshine!





7 comments so far

View hjt's profile

hjt

779 posts in 1892 days


#1 posted 01-11-2014 08:03 PM

Very nice. Did the customer have the barn and beam or was this something you had? What is the equipment in the first photo?

-- Harold

View Rebarn's profile

Rebarn

114 posts in 355 days


#2 posted 01-11-2014 08:13 PM

No…we buy from barn demo companies. We buy and sell barn board and beams. We also use the lumber in our furniture and door building.

The machinery is a portable sawmill.

-- A day without slivers is a day without sunshine!

View Rebarn's profile

Rebarn

114 posts in 355 days


#3 posted 01-11-2014 08:14 PM

Hey Harold! I was an Executive Chef myself!

-- A day without slivers is a day without sunshine!

View BuzzBate's profile

BuzzBate

106 posts in 785 days


#4 posted 01-14-2014 07:26 PM

It is a very pretty mantle, but I agree with you: such a waste to smooth out an old barn beam.

-- "Drill as many holes as you want. We have plenty of putty."

View dbray45's profile

dbray45

2618 posts in 1530 days


#5 posted 01-14-2014 07:31 PM

Some of those beams are hand hewn, it takes away the character – but he who pays the bill—-

How are you anchoring that beam to the wall?

-- David in Damascus, MD

View Rebarn's profile

Rebarn

114 posts in 355 days


#6 posted 01-15-2014 05:48 AM

Hi dbray45:

Thanks for your comment. While cutting the beam does cut away some of the character…it gives the client exactly the dimensions they ask for…so it’s a necessary evil I guess. But the good news is that the cut side always faces either the floor or up against the wall…so the hand hewn sides of the beam are featured in the mantel.

And, we mount with lag bolts.

-- A day without slivers is a day without sunshine!

View hjt's profile

hjt

779 posts in 1892 days


#7 posted 01-20-2014 06:59 PM

Ah, Rebarn… like my chef hat, do you?? It’s a neat items my dad would wear from time to time back in the 60’s when having family get togethers.

-- Harold

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