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Sawstop dado throat plate with replaceable insert

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Project by pneufab posted 205 days ago 2021 views 25 times favorited 12 comments Add to Favorites Watch

When I purchased my saw, I purchased the dado cartridge and Sawstop throat plate. Honestly, I haven’t even used it yet since I didn’t want to use the throat plate for one size dado and then have to purchase another the next time I needed a dado (I like the idea of zero clearance for dadoes :) )

I was looking at the Infinity insert (very nice!) but I started thinking, I already have a virgin phenolic, dado throat plate, why not try making it work before plopping down $100 for an aluminum insert that will do the same thing.

Honestly, I surprised that I have not been able to find anyone else who has done one online! All the “hard” machining is already done on the bottom of the plate, it was pretty straight forward!

Now I only plan to use this for dado’s and use the stock plate for regular blades so all of the inserts I made don’t have a slot for the guard/spiltter. I used the regular blade on this first one since that was in the saw. I cut 14 inserts, over-sized, but still need to shape the ends on all of them.

I know this is nothing new (dovetail hardboard insert) but wanted to show that you can use a standard insert and with a little time, make a nice insert.

Thanks for looking!





12 comments so far

View snoman's profile

snoman

42 posts in 362 days


#1 posted 205 days ago

very nicely done. I have the same dilemma, with my sawstop and dadoe brake and insert. Now I have that problem solved…thank you

-- one good turn...gets all the covers

View Lance's profile

Lance

360 posts in 1121 days


#2 posted 204 days ago

How’d you cut out the large dovetail? That’s basically what it is….. table saw or router table?

-- Lance, Hook'em HORNS! ""V""

View a1Jim's profile

a1Jim

111999 posts in 2173 days


#3 posted 204 days ago

Good idea ,how did you do ?

-- http://artisticwoodstudio.com Custom furniture

View Sk1pp3r's profile

Sk1pp3r

57 posts in 369 days


#4 posted 204 days ago

Great idea!

View pneufab's profile

pneufab

101 posts in 1676 days


#5 posted 204 days ago

Originally I was planning to use just the router table and I wanted to stop the insert like the Infinity one. I was having a hard time routing it and it seems like no matter how I fed it, it was grabbing. So I went inside and took a break and then “take 2”.

Here’s what I did:

Put a full dado stack in the saw with cartridge and adjusted the spacing on the brake (first time doing that, a bit tedious). I leveled the insert and ran the full stack as high as it would go into the insert so I knew what I had to work with for maximum width.

After that I removed all the hardware and set screws from the insert.

Once I had the opening from the stack, I planned to make a lip of about a 1/4” for the insert to sit on it with a full stack.

I started routing out the waste with a straight bit and trying to stop it, but I was having a hard time. Eventually I decided to just run the insert the full length of the insert and ran it through the table saw with a rip blade and removed the waste. If I had the dado installed, I would have just used that.

After removing the waste and having 90° edges, I just set a dovetail bit in the router table and started taking light passes until the depth and sides were angled.

I made a few test cuts for the inserts and started cutting up some 1/4” tempered hardboard at a 14° angle.

The only piece that I had to remove from the stock insert was the set screw for the front to back slop (see the last picture) The original insert was a little sloppy, but when I cut and sanded the hardboard, I just took a few extra seconds to make sure it fit tight and it took out any play front to back.

I hope that helps.

Thanks guys!

View lanwater's profile

lanwater

3072 posts in 1530 days


#6 posted 204 days ago

Thanks for the great idea!

-- Abbas, Castro Valley, CA

View gtbuzz's profile

gtbuzz

340 posts in 1037 days


#7 posted 204 days ago

Absolutely wonderful idea, definitely going to do this one for myself.

View Mean_Dean's profile

Mean_Dean

1247 posts in 1743 days


#8 posted 204 days ago

Great idea! When I get a dado set for my Sawstop, I’ll have to “borrow” your idea!

-- Dean

View Northwest29's profile

Northwest29

682 posts in 1086 days


#9 posted 200 days ago

Nice idea. Something else for my project list. (-:

-- Ron, Eugene, OR, "Curiosity is a terrible thing to waste."

View tyvekboy's profile

tyvekboy

517 posts in 1609 days


#10 posted 199 days ago

Great idea that Iʻm going to have to try for my saw.

Thanks for sharing.

-- Tyvekboy -- Marietta, GA

View Rob Mammen's profile

Rob Mammen

60 posts in 1287 days


#11 posted 195 days ago

This is great and gives me some good ideas. next time i have some free time I know what my next little project is going to be. thanks for sharing this with us.

-- Rob, You have failed if you have not tried.

View Bobcdn's profile

Bobcdn

8 posts in 1468 days


#12 posted 195 days ago

Shared your insert idea over at the Canadian woodworking site. Will have to copy this once I get my shop set up.
Thanks.

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