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Pencil Holder

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Project by ronstar posted 2199 days ago 2655 views 2 times favorited 13 comments Add to Favorites Watch
Pencil Holder
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I wanted to practice some box joints, so I downloaded a router table box-joint jig plan from Fine Woodworking.com. I built the jig, planed down some old maple baseboard trim, and and cut the box joints for the pencil holder. I glued it up and used a round over bit on the sides and top. Finished with wipe-on poly and wax. The joints arent perfect – I tried to sand a mixture of sawdust/glue in the joints, but the joints turned out darker than the wood. Anyway, it was good practice before I started on a box.

-- Ron, Northern Illinois





13 comments so far

View Bradford's profile

Bradford

1434 posts in 2456 days


#1 posted 2199 days ago

Nice work.

-- so much wood, so little time. Bradford. Wood-a-holics unanimous president

View MsDebbieP's profile

MsDebbieP

18615 posts in 2794 days


#2 posted 2199 days ago

practice makes perfect and this little box sure looks perfect to me!
love that top edge and the joints—I had to look closely to find them.

-- ~ Debbie, Canada (https://www.facebook.com/DebbiePribeleENJOConsultant)

View RAH's profile

RAH

414 posts in 2510 days


#3 posted 2199 days ago

Looks good to me, I’d put my pecils in it.

-- Ron Central, CA

View Callum Kendall's profile

Callum Kendall

1918 posts in 2337 days


#4 posted 2199 days ago

Great job!

Thanks for the post

Callum

-- For wood working podcasts with a twist check out http://thetimberkid.com/

View trifern's profile

trifern

8132 posts in 2401 days


#5 posted 2199 days ago

Nice looking box. Thanks for sharing.

-- My favorite piece is my last one, my best piece is my next one.

View CharlieM1958's profile

CharlieM1958

15691 posts in 2852 days


#6 posted 2199 days ago

Nice, smooth-looking design.

-- Charlie M. "Woodworking - patience = firewood"

View Bigbuck's profile

Bigbuck

1347 posts in 2297 days


#7 posted 2199 days ago

Very nice, the joints look good.

-- Glenn, New Mexico

View ratchet's profile

ratchet

1289 posts in 2420 days


#8 posted 2199 days ago

nice box, the roundover looks like a nice touch. Nothing worng with that fix on those joints.
Good work.

View Woodhacker's profile

Woodhacker

1139 posts in 2357 days


#9 posted 2199 days ago

It looks good Ron. Just a comment…I’m sure you’ll do this naturally when you start making boxes, but even on a pencil box like this…if you orient the grain of the wood so it runs horizontal rather than vertical there are two benefits…(1) you’ll be able to show off your joinery better because the end grain on the male edges of the joints will be darker and show more contrast, (2) the male portions of the joinery will be stronger and less likely to break off, since the grain will extend into them.

Thanks for posting it. (I’d like to see a picture of the jig you made too.)

-- Martin, Kansas

View brianinpa's profile

brianinpa

1809 posts in 2357 days


#10 posted 2199 days ago

Ron,
Looks great, not much to complain about.

Woodhacker,
Great advice. I am strating to jump into the more difficult joints and probably would have done the same thing. You gave me something else to think about.

-- Brian, Lebanon PA, If you aren’t having fun doing it, find something else to do.

View ryno101's profile

ryno101

379 posts in 2298 days


#11 posted 2198 days ago

Nice looking project, Ron!

The joints do look good.

Woodhacker, thanks… I’m starting to think about tackling something with a more difficult joint, and wouldn’t have thought of the grain orientation either…

-- Ryno

View ronstar's profile

ronstar

120 posts in 2344 days


#12 posted 2198 days ago

Thanks to all for the great comments!

Woodhacker – Thanks for the tip. I did find that the joints are far better if you orient the grain horizontal. I did practice some joints horizontal, and the whole experience was a lot better. The router cuts easier, no tearout, and the contrast is there. But for the pencil holder, all I had for material was baseboard trim 3-1/2” inches wide, so I had to change orientation to get the holder 5-1/2” high. I don’t plan on doing any more vertical. I’ll get pics of the jig.

-- Ron, Northern Illinois

View ronstar's profile

ronstar

120 posts in 2344 days


#13 posted 2196 days ago

Here’s the jig I built from plans/video on fine woodworking.com.

Router2
It uses two index pins made from angle brackets that can be adjusted to match router bit diameter. After the first cut, these pins align in the first cut joint. And the distance between the index pins to bit can be adjusted to create the width of the box joint pins. Then I cut each joint and move the work piece so that the last joint I cut is laid over the index pins.

Router1

Router3

-- Ron, Northern Illinois

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