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The wooden steel bar top.

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Project by schlehrbear posted 242 days ago 1269 views 4 times favorited 12 comments Add to Favorites Watch

I was asked to build a bar top by a customer, they said they wanted something different and unique. The person I built it for owns a pretty busy metal fab shop. So I figured what better than a diamond steel bar top made of wood!

I took about a month to build. Everything was made from scratch, the templates for the inlays, the jointer jig for the glue ups ect. The only mechanical element to the top is the 4 screws that hold the mitered corners together, the rest is glue and clamps! It was pretty fun building this top. I had about 5 weeks to finish it. But as usual along the way I ran into many hang ups. The thing that killed me the most was equipment break downs, then after that was sorted out I had a run in with the flu! So in all actuality I had a total of 3 weeks to do this bar. So needless to say I delivered the bar top 48hrs later than originally agreed! But he’s was pretty understanding and over all happy I believe.





12 comments so far

View a1Jim's profile

a1Jim

112001 posts in 2180 days


#1 posted 242 days ago

Wow that’s cool very creative,nice work.

-- http://artisticwoodstudio.com Custom furniture

View woodcox's profile

woodcox

560 posts in 615 days


#2 posted 242 days ago

Looks good man! That is alot to keep in uniform. I’m sure the metal guy digs it.

-- "My god has more wood than your god" ... G. Carlin.

View schlehrbear's profile

schlehrbear

17 posts in 1596 days


#3 posted 242 days ago

Here is the semi-finished product, I haven’t put the moulding, drip edge, or high gloss on until it acclimates to the atmosphere in his “man cave”.

View jaysonic's profile

jaysonic

219 posts in 746 days


#4 posted 241 days ago

wow, i really like that – great job!

View BGW's profile

BGW

123 posts in 610 days


#5 posted 241 days ago

I imagine I will steal this concept. Great idea!

-- Bob, Indiana, "Well done is better than well said." -Ben Franklin http://www.bgwconstructionllc.com/

View Rick's profile

Rick

6455 posts in 1636 days


#6 posted 241 days ago

Very Nice Work Indeed! Thanks For Sharing!

When It’s Completely Finished it will probably look Real Nice!!

Rick

-- COMMON SENSE Is Like Deodorant. The People Who need It Most, Never Use It.

View BusterB's profile (online now)

BusterB

1351 posts in 611 days


#7 posted 241 days ago

WOW….impressive build. Even my son looked up from the ballgame to look at this…lol Great job

-- Buster, Ocoee TN (Critics are men who watch a battle from a high place then come down and shoot the survivors - Hemingway)

View juststeveb's profile

juststeveb

34 posts in 284 days


#8 posted 241 days ago

What woods are the top and inlays? Slick idea and cool finished product btw…

-- we stand behind our work but never under it...(love seeing the look in customers eyes when they hear it)

View schlehrbear's profile

schlehrbear

17 posts in 1596 days


#9 posted 241 days ago

The top itself is aspen, and the inlays are random oak. I believe there was appx 90-100 inlays it took a solid 7 days just to get all the positives and negatives in. Then 1/4 way through my bosh inlay kit broke so I had to find another ASAP. Ended up finding one at a local big box lumber yard, then the trouble really started! Had to do a lot of sanding with the new inlay kit.

View schlehrbear's profile

schlehrbear

17 posts in 1596 days


#10 posted 241 days ago

The aspen was rough cut very twisted and warped, I took the straightest I could find to make it easier on my equipment, I also let it acclimate to my shop about a week before I started which helped it straighten out somewhat. I guess they say aspen is a poplar, well in my book I think this aspen is on the harder spectrum of poplar because it sure gave my table saw and jointer a tough time when I face and edge jointed it. Then I would run into pieces that would practically fall apart in your hands when working them down. I had over 300bf to build this top, and at the end of milling out of that 300bf I ended up going back for more due to the unusable pieces.

View HuckD's profile

HuckD

205 posts in 317 days


#11 posted 241 days ago

Outstanding! Very creative. Well done.

-- Time is what keeps everything from happening all at once.

View Fishinbo's profile

Fishinbo

11216 posts in 779 days


#12 posted 237 days ago

Very cool bar top! Like the unique design of the cool inlays and the solid look. Excellent job!

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