| Project by Michael Hacker | posted 472 days ago | 1322 views | 5 times favorited | 20 comments | ![]() |
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having access to lots of scrap wood is a definite advantage for the frugal woodworker! with a little time, lots of elbow grease, and some sweat i was able to make these two beautiful jointer’s mallets.
i hand planed all the pieces, and cut them to size with my table saw. the heads are made of white ash, the handles are cherry, and all were scrap wood pieces which would have been burned! i epoxied bb’s into the hollow core centers for proper balance.
more photos of this project are available on my personal website mikehacker.com in my woodworking section!































20 comments so far
Karson
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25802 posts in 1296 days
posted 472 days ago
Very nice. And all recycled wood.
-- What happens in the workshop stays in the workshop. No wait that doesn't sound right. Karson Southern Delaware karson_morrison@bigfoot.com †
SteveKorz
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2030 posts in 609 days
posted 472 days ago
I like these a lot… veeery nice work, very smooth….
-- As iron sharpens iron, so one man sharpens another. (Proverbs 27:17) †
thetimberkid
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1944 posts in 599 days
posted 472 days ago
Great job!
Thanks for the post
Callum
-- For wood working podcasts with a twist check out http://thetimberkid.com/
USCJeff
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899 posts in 964 days
posted 472 days ago
BB’s were a good idea. I’ve heard of using lead shot, but BB’s is new to me. I don’t have either on hand, so I’ll just have to see what’s cheaper. I’m a “frugal” WWer myself, as you put it. Wish I had access to some scrap hardwood. I’m able to get all the constuction grade stuff I can handle, but nothing to get escited about. Nicely done. This has been on a list of mine for a while.
-- Jeff, South Carolina
woodworm
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8255 posts in 486 days
posted 472 days ago
Very nice mallets.
Wooden mallets… if we can make.. don’t buy. If we want to buy, try to make ‘em. Save money for gas.
Good post & website.
-- masrol, kuala lumpur, MY.
Michael Hacker
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37 posts in 608 days
posted 472 days ago
i went looking for lead fishing sinkers, but those are not for sale anymore. the only lead i could find was pellet ammunition. the bb’s were much cheaper, and once epoxied worked well.
i plan on making another pair of mallets soon, and i will be trying both a different design, and using melted pellets. stay tuned… i just got a BIG new toy, and will be writing a review soon!
thanks for all the support fellow jocks!
PaBull
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292 posts in 560 days
posted 472 days ago
Very nice!
Question, are these the “dead blow mallets”?
-- http://www.twinoaksgrowers.com
Michael Hacker
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37 posts in 608 days
posted 472 days ago
no they are not dead blow hammers, they could have been if i hadn’t epoxied the bb’s in place, and left some extra room for the bb’s in the pockets. i will be making a pair of the dead blow hammers soon!!
jeanmarc
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1751 posts in 612 days
posted 472 days ago
Very nice mallets.
-- jeanmarc manosque france
snowdog
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808 posts in 878 days
posted 472 days ago
What is the difference Dead blow hammer and a mallet? Great mallets by the way. Nice pictures also.
-- "so much to learn and so little time"..
Sac
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236 posts in 529 days
posted 472 days ago
What Snowdog asked. These arenice. Great idea for the scrap wood just waiting to be used.
-- Jerry, Set in the foothills of the Smokey's
Lee A. Jesberger
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3710 posts in 875 days
posted 472 days ago
Hi Michael;
Very nice work.
I don’t epoxy the bb’s in because you can’t use them for making music!
Lee
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
PaBull
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292 posts in 560 days
posted 472 days ago
LOL lee.
-- http://www.twinoaksgrowers.com
brianinpa
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1365 posts in 618 days
posted 471 days ago
Nice save from the scrap pile! I have used small lead split shot weights for the same purpose.
-- Brian, Lebanon PA, If you aren’t having fun doing it, find something else to do.
sIKE
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1094 posts in 649 days
posted 471 days ago
Man that is a nice mallet.
-- //FC - Round Rock, TX - "Experience is what you get just after you need it"
Chardt
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142 posts in 497 days
posted 468 days ago
Hi Snowdog, and Sac, the difference between a dead blow and a mallet is that the mallet has a solid impact.
A deadblow is usually filled with sand, so that when you hit, it absorbs the recoil. Meaning it doesn’t bounce. It also dissipates the impact. It’s useful on things like slate tiles where a sharp impact might crack the tile.
I’m sure someone can more eloquently explain it, but thats the gist.
-- When my wife ask's what I have to show for my wood working hobby, I just show her the splinters.
Rob Drown
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324 posts in 728 days
posted 397 days ago
Nice workmanship. The wedged tenons look very nice. What do you figure is the weight of each mallet.
Very cool website. Changed my appreciation of Hackers.
-- Sharp tools and thin whispy shavings make woodworking a joy.
Napaman
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3488 posts in 972 days
posted 397 days ago
i missed these 74 days ago…but they are very nice!
-- Matt, Napa, CA...fun is beautiful...just trying to have some fun...
woodworm
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8255 posts in 486 days
posted 397 days ago
Very nice tools..
Like Matt, I also missed these mallets , but 75 days ago. From today on, I check entry by “pulse” function, so I know which one I haven checked.
Thanks.
-- masrol, kuala lumpur, MY.
BeauxTx1
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6 posts in 397 days
posted 396 days ago
Beautifully executed!!!