LumberJocks
DAILY DEALS Buckboard Project Irish Mail Handcar Kit and Plan  |  Makita Makita Recon LCT203W 10.8 Volt Lithium Ion Impact Driver 2 Pc Kit

scrap wood - jointer's mallets

Project by Michael Hacker posted 472 days ago 1322 views 5 times favorited 20 comments Add to Favorites Watch

having access to lots of scrap wood is a definite advantage for the frugal woodworker! with a little time, lots of elbow grease, and some sweat i was able to make these two beautiful jointer’s mallets.

i hand planed all the pieces, and cut them to size with my table saw. the heads are made of white ash, the handles are cherry, and all were scrap wood pieces which would have been burned! i epoxied bb’s into the hollow core centers for proper balance.

more photos of this project are available on my personal website mikehacker.com in my woodworking section!


20 comments so far

View Karson's profile (online now)

Karson

25802 posts in 1296 days


posted 472 days ago

Very nice. And all recycled wood.

-- What happens in the workshop stays in the workshop. No wait that doesn't sound right. Karson Southern Delaware karson_morrison@bigfoot.com †

View SteveKorz's profile

SteveKorz

2030 posts in 609 days


posted 472 days ago

I like these a lot… veeery nice work, very smooth….

-- As iron sharpens iron, so one man sharpens another. (Proverbs 27:17) †

View thetimberkid's profile

thetimberkid

1944 posts in 599 days


posted 472 days ago

Great job!

Thanks for the post

Callum

-- For wood working podcasts with a twist check out http://thetimberkid.com/

View USCJeff's profile

USCJeff

899 posts in 964 days


posted 472 days ago

BB’s were a good idea. I’ve heard of using lead shot, but BB’s is new to me. I don’t have either on hand, so I’ll just have to see what’s cheaper. I’m a “frugal” WWer myself, as you put it. Wish I had access to some scrap hardwood. I’m able to get all the constuction grade stuff I can handle, but nothing to get escited about. Nicely done. This has been on a list of mine for a while.

-- Jeff, South Carolina

View woodworm's profile

woodworm

8255 posts in 486 days


posted 472 days ago

Very nice mallets.
Wooden mallets… if we can make.. don’t buy. If we want to buy, try to make ‘em. Save money for gas.
Good post & website.

-- masrol, kuala lumpur, MY.

View Michael Hacker's profile

Michael Hacker

37 posts in 608 days


posted 472 days ago

i went looking for lead fishing sinkers, but those are not for sale anymore. the only lead i could find was pellet ammunition. the bb’s were much cheaper, and once epoxied worked well.

i plan on making another pair of mallets soon, and i will be trying both a different design, and using melted pellets. stay tuned… i just got a BIG new toy, and will be writing a review soon!

thanks for all the support fellow jocks!

View PaBull's profile

PaBull

292 posts in 560 days


posted 472 days ago

Very nice!

Question, are these the “dead blow mallets”?

-- http://www.twinoaksgrowers.com

View Michael Hacker's profile

Michael Hacker

37 posts in 608 days


posted 472 days ago

no they are not dead blow hammers, they could have been if i hadn’t epoxied the bb’s in place, and left some extra room for the bb’s in the pockets. i will be making a pair of the dead blow hammers soon!!

View jeanmarc's profile

jeanmarc

1751 posts in 612 days


posted 472 days ago

Very nice mallets.

-- jeanmarc manosque france

View snowdog's profile

snowdog

808 posts in 878 days


posted 472 days ago

What is the difference Dead blow hammer and a mallet? Great mallets by the way. Nice pictures also.

-- "so much to learn and so little time"..

View Sac's profile

Sac

236 posts in 529 days


posted 472 days ago

What Snowdog asked. These arenice. Great idea for the scrap wood just waiting to be used.

-- Jerry, Set in the foothills of the Smokey's

View Lee A. Jesberger's profile

Lee A. Jesberger

3710 posts in 875 days


posted 472 days ago

Hi Michael;

Very nice work.

I don’t epoxy the bb’s in because you can’t use them for making music!

Lee

-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com

View PaBull's profile

PaBull

292 posts in 560 days


posted 472 days ago

View brianinpa's profile

brianinpa

1365 posts in 618 days


posted 471 days ago

Nice save from the scrap pile! I have used small lead split shot weights for the same purpose.

-- Brian, Lebanon PA, If you aren’t having fun doing it, find something else to do.

View sIKE's profile

sIKE

1094 posts in 649 days


posted 471 days ago

Man that is a nice mallet.

-- //FC - Round Rock, TX - "Experience is what you get just after you need it"

View Chardt's profile

Chardt

142 posts in 497 days


posted 468 days ago

Hi Snowdog, and Sac, the difference between a dead blow and a mallet is that the mallet has a solid impact.

A deadblow is usually filled with sand, so that when you hit, it absorbs the recoil. Meaning it doesn’t bounce. It also dissipates the impact. It’s useful on things like slate tiles where a sharp impact might crack the tile.

I’m sure someone can more eloquently explain it, but thats the gist.

-- When my wife ask's what I have to show for my wood working hobby, I just show her the splinters.

View Rob Drown's profile

Rob Drown

324 posts in 728 days


posted 397 days ago

Nice workmanship. The wedged tenons look very nice. What do you figure is the weight of each mallet.

Very cool website. Changed my appreciation of Hackers.

-- Sharp tools and thin whispy shavings make woodworking a joy.

View Napaman's profile

Napaman

3488 posts in 972 days


posted 397 days ago

i missed these 74 days ago…but they are very nice!

-- Matt, Napa, CA...fun is beautiful...just trying to have some fun...

View woodworm's profile

woodworm

8255 posts in 486 days


posted 397 days ago

Very nice tools..
Like Matt, I also missed these mallets , but 75 days ago. From today on, I check entry by “pulse” function, so I know which one I haven checked.

Thanks.

-- masrol, kuala lumpur, MY.

View BeauxTx1's profile

BeauxTx1

6 posts in 397 days


posted 396 days ago

Beautifully executed!!!

You must be signed in to post the comments.

  • View all advertisers
  • Advertise with us

DISCLAIMER: Any posts on LJ are posted by individuals acting in their own right and do not necessarily reflect the views of LJ. LJ will not be held liable for the actions of any user.

Latest Projects | Latest Blog Entries | Latest Forum Topics

HomeRefurbers.com

Latest Projects | Latest Blog Entries | Latest Forum Topics

GardenTenders.com :: gardening showcase