| Project by Michael Hacker | posted 114 days ago | 447 views | 4 times favorited | 20 comments | ![]() |
having access to lots of scrap wood is a definite advantage for the frugal woodworker! with a little time, lots of elbow grease, and some sweat i was able to make these two beautiful jointer’s mallets.
i hand planed all the pieces, and cut them to size with my table saw. the heads are made of white ash, the handles are cherry, and all were scrap wood pieces which would have been burned! i epoxied bb’s into the hollow core centers for proper balance.
more photos of this project are available on my personal website mikehacker.com in my woodworking section!
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20 comments so far
Karson
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13585 posts in 937 days
posted 114 days ago
Very nice. And all recycled wood.
-- Karson Southern Delaware karson_morrison@bigfoot.com
SteveKorz
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1419 posts in 251 days
posted 114 days ago
I like these a lot… veeery nice work, very smooth….
-- As iron sharpens iron, so one man sharpens another. (Proverbs 27:17)
thetimberkid
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1684 posts in 240 days
posted 114 days ago
Great job!
Thanks for the post
Callum
-- Look great, get your TTK merchandise now! http://www.printfection.com/thetimberkid/ Check out my site http://thetimberkid.blogspot.com/
USCJeff
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815 posts in 605 days
posted 114 days ago
BB’s were a good idea. I’ve heard of using lead shot, but BB’s is new to me. I don’t have either on hand, so I’ll just have to see what’s cheaper. I’m a “frugal” WWer myself, as you put it. Wish I had access to some scrap hardwood. I’m able to get all the constuction grade stuff I can handle, but nothing to get escited about. Nicely done. This has been on a list of mine for a while.
-- Jeff, South Carolina
woodworm
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1114 posts in 127 days
posted 114 days ago
Very nice mallets.
Wooden mallets… if we can make.. don’t buy. If we want to buy, try to make ‘em. Save money for gas.
Good post & website.
-- Regards, Woodworm
Michael Hacker
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29 posts in 250 days
posted 114 days ago
i went looking for lead fishing sinkers, but those are not for sale anymore. the only lead i could find was pellet ammunition. the bb’s were much cheaper, and once epoxied worked well.
i plan on making another pair of mallets soon, and i will be trying both a different design, and using melted pellets. stay tuned… i just got a BIG new toy, and will be writing a review soon!
thanks for all the support fellow jocks!
PaBull
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244 posts in 202 days
posted 114 days ago
Very nice!
Question, are these the “dead blow mallets”?
-- http://www.twinoaksgrowers.com
Michael Hacker
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29 posts in 250 days
posted 114 days ago
no they are not dead blow hammers, they could have been if i hadn’t epoxied the bb’s in place, and left some extra room for the bb’s in the pockets. i will be making a pair of the dead blow hammers soon!!
jeanmarc
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1753 posts in 253 days
posted 114 days ago
Very nice mallets.
-- jeanmarc manosque france
snowdog
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687 posts in 519 days
posted 113 days ago
What is the difference Dead blow hammer and a mallet? Great mallets by the way. Nice pictures also.
-- "so much to learn and so little time"..
Sac
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203 posts in 170 days
posted 113 days ago
What Snowdog asked. These arenice. Great idea for the scrap wood just waiting to be used.
-- Jerry, Measure 10 times cut once. Set in the foothills of the Smokey's
Lee A. Jesberger
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2898 posts in 516 days
posted 113 days ago
Hi Michael;
Very nice work.
I don’t epoxy the bb’s in because you can’t use them for making music!
Lee
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
PaBull
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244 posts in 202 days
posted 113 days ago
LOL lee.
-- http://www.twinoaksgrowers.com
brianinpa
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941 posts in 260 days
posted 113 days ago
Nice save from the scrap pile! I have used small lead split shot weights for the same purpose.
-- Brian, Lebanon PA, If you aren’t having fun doing it, find something else to do.
sIKE
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605 posts in 291 days
posted 113 days ago
Man that is a nice mallet.
-- //FC - Round Rock, TX - "Experience is what you get just after you need it"
Chardt
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124 posts in 138 days
posted 109 days ago
Hi Snowdog, and Sac, the difference between a dead blow and a mallet is that the mallet has a solid impact.
A deadblow is usually filled with sand, so that when you hit, it absorbs the recoil. Meaning it doesn’t bounce. It also dissipates the impact. It’s useful on things like slate tiles where a sharp impact might crack the tile.
I’m sure someone can more eloquently explain it, but thats the gist.
-- When my wife ask's what I have to show for my wood working hobby, I just show her the splinters.
Rob Drown
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140 posts in 370 days
posted 39 days ago
Nice workmanship. The wedged tenons look very nice. What do you figure is the weight of each mallet.
Very cool website. Changed my appreciation of Hackers.
-- Days in the shop don't count toward the total.
Napaman
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2092 posts in 614 days
posted 39 days ago
i missed these 74 days ago…but they are very nice!
-- Matt, Napa, CA...119 days to sanity...
woodworm
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1114 posts in 127 days
posted 38 days ago
Very nice tools..
Like Matt, I also missed these mallets , but 75 days ago. From today on, I check entry by “pulse” function, so I know which one I haven checked.
Thanks.
-- Regards, Woodworm
BeauxTx1
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6 posts in 38 days
posted 38 days ago
Beautifully executed!!!