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X Spline Tablesaw Jig

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Project by Jim Jakosh posted 157 days ago 2481 views 36 times favorited 43 comments Add to Favorites Watch

I got this crazy idea about putting a stitch pattern of splines in the corner of a piece and started with making one X spline at a time. I first measured an X to find the angles and them made this jig to cut this 60 degree X pattern spline and also a 90 degree straight pattern spline. If I take the V block off, the sled can be used for a variety of things.

I have a Ryobi BT3000 table saw and it has no miter slots so I made the sled to slide along both sides of the center section of the saw.

I started by making the moveable V block with 3/4” maple plywood. I just glued two 9” long piece together …one 4” wide and the other 4 3/4” wide. Then I ran it through the table saw and cut a 45 degree on the bottom. I glued up another two pieces of plywood and then cut them at 45 degrees to make the side gussets. After I routed the gussets to be parallel to the V and the ends to be perpendicular to the V, I used my tenon jig for the router table to cut 1/2” deep rabbets into both ends of the V block and glued on some plywood into which I installed the brass locator rings.

After the V block was built, I figured out the what was needed for a sled so that the V block could swing 30 degrees both sides of center and also at 90 degrees. It came to 12” x 15”. I cut a shallow kerf cut in the sled and them drilled a hole up through the kerf and installed 1/8” pin. I drilled a 1/8” hole in the center of v block and aligned that hole with the hole in the sled and that became my pivot point for locating the V block at all angles. The locations of the brass rings and T nuts in the sled were transferred from the V block for perfect alignment in all positions. Then I made the brass locator pins and thumbscrews for locating and holding the V block in position.

I made an end stop for the V block that is just clamped in position.

The way I use it is to determine the center of the X spline and set the stop block that distance from the center line. Then I cut one side of the X in the part, take it off and make and finish the spline in it. Without moving the end stop, I flip the position of the V block to 30 degrees on the other side of center and load the part in and take another cut through the part. This cuts the first one in half and the second spline is actually the one doing the holding. The first one is just for looks. They are both cut through the same center that way. No chance of mis-alignment if the stop block is not moved.

The last shot shows the final X spline in the project I’m working on!

All parts are made from Maple plywood and it ins finished.

Cheers, Jim

-- Jim Jakosh.....Practical Wood Products...........Learn something new every day!!





43 comments so far

View Diggerjacks's profile

Diggerjacks

1630 posts in 1640 days


#1 posted 157 days ago

Hello Jim

A fantastic jig

A very original idea
I like it

Thanks for sharing

-- Diggerjack-France ---The only limit is the limit of the mind and the mind has no limit

View MShort's profile

MShort

1706 posts in 1919 days


#2 posted 157 days ago

X marks the spot. Nice jig Jim. You are so creative.

-- Mike, Missouri --- “A positive life can not happen with a negative mind.” ---

View rance's profile

rance

4106 posts in 1661 days


#3 posted 157 days ago

Pretty cool Jim.

-- Backer boards, stop blocks, build oversized, and never buy a hand plane--

View Bytesabit's profile

Bytesabit

79 posts in 367 days


#4 posted 157 days ago

LOVE IT!

View doubleDD's profile

doubleDD

2033 posts in 544 days


#5 posted 157 days ago

I still haven’t made a regular spline jig. You got me thinking. That should be an exclusive idea. The box makers out there will love it. Well done. I just may have to try it.

-- --Dave-- When you run out of ideas, start building your dreams

View yworkcb's profile

yworkcb

9 posts in 1554 days


#6 posted 157 days ago

I have that model saw and love it but your idea to just use the sides for your jig has so much potential .There are aftermarket miter slots you can add but then there can be alignment issues .Looks like I will be keeping it . ps If you need a belt for it let me know .

View Joe Lyddon's profile

Joe Lyddon

7447 posts in 2553 days


#7 posted 157 days ago

COOL “X” splines!

COOL design!

I don’t think I’ve seen those kind of Splines before…

Great job!

BTW…
I used to have a BT3001… it had a Miter Gauge slot (I think)... Went out of adjustment too easily for me…
... Sold & got a Bosch… works much better…

-- Have Fun! Joe Lyddon - Alta Loma, CA USA - Home: http://www.WoodworkStuff.net ... My Small Gallery: http://www.ncwoodworker.net/pp/showgallery.php?ppuser=1389&cat=500"

View luv2learn's profile

luv2learn

1480 posts in 804 days


#8 posted 157 days ago

Fantastic jig Jim. The X spline really dresses up the box.

-- Lee - Northern idaho~"If the women don't find you handsome, at least they ought to find you handy"~ Red Green

View majuvla's profile

majuvla

2892 posts in 1368 days


#9 posted 157 days ago

Verry cool idea and looks awsome!

-- Ivan, Croatia, Wooddicted

View George_SA's profile

George_SA

186 posts in 714 days


#10 posted 157 days ago

Nice jig and cool idea on the X splines.

-- There are some things that money can't buy - Manners, morals and integrity

View Doe's profile

Doe

706 posts in 1331 days


#11 posted 157 days ago

Wow, that’s really neat!

-- Mother Nature talks, I try to listen

View a1Jim's profile

a1Jim

109273 posts in 2078 days


#12 posted 157 days ago

Great idea ,very well done.

-- http://artisticwoodstudio.com Custom furniture

View HillbillyShooter's profile

HillbillyShooter

3845 posts in 793 days


#13 posted 157 days ago

Looks like a great jig—it certainly is innovative and gets the job done. Congratulations on a well thought out project!

-- John C. -- "Firearms are second only to the Constitution in importance; they are the peoples' liberty's teeth." George Washington

View poospleasures's profile

poospleasures

275 posts in 985 days


#14 posted 157 days ago

You should write a book like “Wood work for Dummys” but we probably could not understand. Great jig. Thanks for always looking for another way.

-- I love the smell of sawdust in the morning. Vernon

View ward63's profile

ward63

299 posts in 1588 days


#15 posted 157 days ago

Great idea! I also have the same saw. I was thinking that it looked a little unstable at the narrowness of it but you seem to have it clamped down pretty well.

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