LumberJocks

My first project

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Project by OldRick posted 11-12-2013 01:23 AM 1386 views 4 times favorited 11 comments Add to Favorites Watch

Hi folks!

Well, I finally did my first project. And here are some pictures of my endeavor. Since this is my first ever post, I hope it comes out right with the pictures. If not, will one of you please enlighten me so I don’t have to get my teenage daughter to show me how to live in the world of the future?
As a left hander, that means I tend to be lacking in the artistic creativeness department. So I make up for this by over achieving in my two favorite areas of “substantial” and “useful”. I like things that are made to last a long time even under strenuous circumstances. And, since my shop is limited in size, I like things that are multi functional. Hence, my first project…a drill press table. Thanks to information I read from woodworkers all over the internet (and what my budget dictated) I chose the Porter Cable floor standing drill press from Lowes. Seemed solidly built and practical.
But, as we all know, drill presses come with a tiny metal table that is not conducive to woodworking. But what to do? My poor right brain was saying “you need something, Rich” but my creative side was saying “I got nothing but we got the money, just buy the Woodpeckers table and be done with it”. The latter thought didn’t appeal to me too much because if I just purchase what I need then I’m really not a woodworker and how am I ever going to learn. Seemed reasonable.
So, since part of my ambition is to learn to make cabinets (and I recently purchased the Kreg pocket hole system) I thought what better place to start than a small project made from 3/4 Birch plywood. The same material I am thinking of using for making cabinets. And to make it more multi purpose, I will not build just a 3/4 inch thick flat table, I will add height so I can store my forstner bits and stuff that one uses with a drill press.
So, after scanning Lumberjocks and other sites, I found a design. I don’t remember who or where it came from but it was green and had pull out extension wings for extra support. “That looks cool” thought my left brain. But my other brain won out with the thought of “maybe instead of trying to make something that moves you might want to see if you can make something that is straight, square, and solid first” Good points for a noob.
So here is what I came up with.
It’s 18 inched deep by 24 inches wide by 5 inches tall. The top is 2 boards thick to give solid flat support for pretty much anything I can think of that might need a hole drilled in it around my house. I also decided to use T-track for things like a fence and hold downs but after making the dadoes for the tracks so they would be flush with the surface, there didn’t seem to be much material left for support. And I also liked the idea of having changeable inserts under the bit. Actually, I loved this idea as it’s like always having a new table all the time. But, again, being a woodworking noob, I didn’t have the skills to do anything but cut all the way through the top layer and then drop in the insert and let it rest on the under layer.
I started with only the two outside T-tracks and spaced them quite far apart so as to add stability to the fence. But then I realized that it might be a good idea to have some track closer in for hold downs to add to stability to the part when it is under the stress of the torque of the tool. (See, I got that right brain stuff down pretty good I think.)
The fence is made from three pieces of 3/4 glued together. The front piece has the T-track for the stop which is coincidentally the same size as the inserts under the bit so everything gets cut at once when I need new. The hold downs for the fence are just a small dado in each of the two pieces so a 1/4 inch bolt can pass through. With the fence being 2 and 1/4 inch thick, it is a nice solid backing surface for the work piece.
And as you can see, the depth of the table fits my forstner bit box perfectly and still have storage room for inserts and hold downs and drill press stuff. I used pocket holes for attaching the depth spacers to the bottom and then attached the top using counter sunk deck screws that go through both of the top thicknesses so in case something bad happens to the top layer with the T-tracks, I can change it out entirely and still have the support layer under it for a template.
Just ignore the color. I had a can of stain and I wanted to see how well the plywood would take it. I’m not impressed. But I will remember this when I finally start making cabinets for my house.
So, there it is, my first project. And I am reasonably happy as it is indeed solid as a rock, functional, and yes, it is straight and square. I tested it’s strength by drilling a 2 inch hole through a 4×4 and the table never budged. All in all, a great learning experience that has me confident that I can do more and better. And thank you one and all for sharing your ideas, designs, and experiences so us noobs can get started. You have saved me from having to hear my wife say “So…how much did that Woodpeckers table set us back, you old poop!”
Thanks for reading my story!

OldRick





11 comments so far

View BusterB's profile

BusterB

1493 posts in 753 days


#1 posted 11-12-2013 01:43 AM

Nice build oldRick….I did one recently for a bench top model and it didnt turn out anywhere as well as yours….great job sir.

-- Buster, Ocoee TN (Critics are men who watch a battle from a high place then come down and shoot the survivors - Hemingway)

View Routerisstillmyname's profile

Routerisstillmyname

713 posts in 2254 days


#2 posted 11-12-2013 01:53 AM

Good job.

-- Router è ancora il mio nome.

View Arlin Eastman's profile

Arlin Eastman

2249 posts in 1306 days


#3 posted 11-12-2013 01:55 AM

Rick

Nicely done very nice. I have been wanting to make one for over a year for my drill press to help me in my wood turning.
Arlin

-- It is always the right time, to do the right thing.

View jaysonic's profile

jaysonic

219 posts in 887 days


#4 posted 11-12-2013 03:05 AM

Very nicely done!

View wiser1934's profile (online now)

wiser1934

413 posts in 1891 days


#5 posted 11-12-2013 04:04 AM

very nicely done. might try one like that myself. thanks for posting

-- wiser1934, new york

View Rick's profile

Rick

7279 posts in 1777 days


#6 posted 11-12-2013 06:13 AM

Very Nice Work Indeed! Thanks For Sharing!

Rick

-- How long is a Minute? That depends on which side of the Bathroom Door You're On!

View Sanding2day's profile

Sanding2day

981 posts in 591 days


#7 posted 11-12-2013 03:13 PM

Nice work Rick, have the same DP and love the table design you have chosen… May have to upgrade my table to something similar at some point… Thanks for sharing…

-- Dan

View Richard's profile

Richard

1099 posts in 1435 days


#8 posted 11-12-2013 06:06 PM

Nice job Rick , I need one also but my little benchtop drill would have no room left. And sometimes the wife just does not understand that the new tool you just bought is going to help make those new cabinets she wants in the kitchen or that new table for the dining room or ? you get the idea.

View CudaDude's profile

CudaDude

122 posts in 1053 days


#9 posted 11-12-2013 11:50 PM

Very nice table! I have the same DP with a piece of MDF for a table. I’ve been wanting to build something similar to what you built with the t track and hold downs. Question, did you drill the cast iron table that came with the DP so you could bolt the two tables together? Thanks

-- Gary

View MarkTheFiddler's profile

MarkTheFiddler

1907 posts in 933 days


#10 posted 11-13-2013 12:40 AM

Howdy Rick. Nice job sir! Welcome aboard and thanks very much for the share.

-- Thanks for all the lessons!

View OldRick's profile

OldRick

72 posts in 438 days


#11 posted 11-18-2013 01:00 PM

Hey Cudadude!

Actually the bottom plywood is drilled out to the approximate diameter of around the middle of the metal table slots. I laid a piece of cardboard on top and then traced from the under side. Again…it’s approximate but close enough. I counter bored the top of the holes so the bolts are flush and would not interfere with the risers placement. I then squared and centered the bottom plate to the spindle as best I could before I tightened the bolts. (again, it doesn’t have to be perfect) And since I used pocket holes on the riser blocks, I was able to attach them while on the drill press. The main thing is that the table top is 90 degrees to the spindle in two directions.

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