LumberJocks

Octagonal inlayed box

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Project by ScaleShipWright posted 10-16-2013 07:45 PM 997 views 5 times favorited 13 comments Add to Favorites Watch

Dark wood is apple, do not exactly know what is the light one, I have found it already cut in the woods; it could be bass or poplar or something like that, a creamy, light, quite soft and a bit fuzzy essence.
I cut the various pieces with my Proxxon table saw and made the inlays with hand tools.

This was my first experience with extensive inlays. My technique is very simple: I have printed an image, a Celtic spiral motif found in the web, in two copies; one was cemented to the lid of the box, while I have used the other for the patterns of the inlayed dark wood. Each piece was cut with a jeweler saw (I have an electric scroll saw, but I prefer to cut the tiny and delicate pieces by hand). The apple inlays were about 3 mm thick.
After positioning each piece on the lid (one by one) I have traced its contour with a very thin exacto blade before removing the inner wood with chisels and knife. After gluing the inlay I have removed any protruding portion of the inlay with a very sharp chisel, to have it flush with the top of the lid.
Finished with scrapers and three coats of Danish oil, followed by three coats of furniture wax.

As you can imagine the hardest work was avoiding to make the repeated patterns exactly the same ;-)

-- God exists... But relax, He's not you!





13 comments so far

View Gary's profile (online now)

Gary

7524 posts in 2151 days


#1 posted 10-16-2013 07:49 PM

Really beautiful work.
Waaaaay beyond my skill level

-- Gary, DeKalb Texas only 4 miles from the mill

View BubingaBill's profile

BubingaBill

259 posts in 403 days


#2 posted 10-16-2013 08:26 PM

Impressive!!
I’m designing a 10 sided case (a Decagon) and the body of your work is along the same lines as mine. How did you cut them???
I need to make mine about 3’ long and I have never made anything like this before!

-- Measure twice and try not to cut your thumbs off!

View stefang's profile

stefang

13524 posts in 2053 days


#3 posted 10-16-2013 08:31 PM

Nice work!

-- Mike, an American living in Norway.

View ScaleShipWright's profile

ScaleShipWright

243 posts in 604 days


#4 posted 10-16-2013 08:55 PM

Thanks for the comments

Bill, for the mitered corners I set the angle of the blade of the table saw to the correct angle; I imagine the polygon as it was composed by triangles that have their bases equal to the side of the polygon. In my case:

360 / 8 = 45 deg → angle of the upper vertex of the triangle.

the other 2 angles at the base are given by (180 – 45) /2 = 67,5 deg

this is the angle to set the blade to.

In the case of a decagon:

360 / 10 = 36 (upper vertex)

(180 -36)/2 = 72 deg

Hope this helps, BTW 3 feet is a pretty big box!

-- God exists... But relax, He's not you!

View BubingaBill's profile

BubingaBill

259 posts in 403 days


#5 posted 10-16-2013 09:20 PM

I’m trying to make a pool cue case that’s all most round.

Here is a link I used for the angles and I found it helpful to see the shape.
http://unionbridgedrums.com/
I’m thinking of ripping my strips just wider then I need. Then setting my angle on the table saw and taping the strips into a jig to run through the saw.

The jig would just be a board with the maximum width dadoed out of one edge ( to fit my strips ).
after cutting one side I just pull out the strip and reverse it and stick it back in and mak the final cut. I’m afraid that I’ll mess it up trying to run all this with just my hands. and I really like my fingers!

-- Measure twice and try not to cut your thumbs off!

View ScaleShipWright's profile

ScaleShipWright

243 posts in 604 days


#6 posted 10-16-2013 09:37 PM

after cutting one side I just pull out the strip and reverse it and stick it back in and mak the final cut.

did the same with my box, I used a scrap piece to set the fence to the correct distance from the blade, starting from a measure greater that the final and nearing the fence after each cut until I reached the correct width. I agree with you about finger safety.

-- God exists... But relax, He's not you!

View lightweightladylefty's profile

lightweightladylefty

2706 posts in 2431 days


#7 posted 10-17-2013 02:18 AM

Wonderful box! I really like the design you chose for the lid and your workmanship looks superb. Thanks for sharing.

L/W

-- Jesus is the ONLY reason for ANY season.

View tomd's profile

tomd

1784 posts in 2489 days


#8 posted 10-17-2013 03:38 AM

Great looking box, nice work.

-- Tom D

View shipwright's profile

shipwright

5214 posts in 1516 days


#9 posted 10-17-2013 04:06 AM

Very nice work.
Have you ever considered a chevalet or frame saw?

-- Paul M ..............If God wanted us to have fiberglass boats he would have given us fiberglass trees. http://prmdesigns.com/

View hoss12992's profile

hoss12992

2898 posts in 611 days


#10 posted 10-17-2013 05:30 AM

Great job

-- The Old Rednek Workshop https://www.facebook.com/theoldrednekworkshoptn

View deon's profile

deon

2219 posts in 1744 days


#11 posted 10-17-2013 07:03 AM

Great work|

-- Dreaming patterns

View HillbillyShooter's profile

HillbillyShooter

4825 posts in 1011 days


#12 posted 10-17-2013 12:48 PM

Excellent workmanship!

-- John C. -- "Firearms are second only to the Constitution in importance; they are the peoples' liberty's teeth." George Washington

View ScaleShipWright's profile

ScaleShipWright

243 posts in 604 days


#13 posted 10-17-2013 07:19 PM

thank you very much for the generous comments.

Paul, sure a chevalet would be a terrific tool for such kind of work, but currently I am so short of time and space that it is just a dream. BTW I really admire the activities of the LJ “chevalet club”.

-- God exists... But relax, He's not you!

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