|Project by SirFatty||posted 09-28-2013 06:09 PM||3189 views||14 times favorited||12 comments|
In an ongoing effort to get organized, this is the second project this year to address that need in the garage shop. Earlier in the summer, shelves were added below the cabinets allowing for quick access to screws, bolts and other hardware. This time around the focus is the ever increasing clamp collection.
Several years ago, when the amount of clamps was much smaller, a 2×3 with brackets was sufficient to hold the clamps. It got the job done, but is not an ideal method because the each clamp has to be “clamped” to the wood to hold it in place. The more that were added, the harder it became to do that. Also, when pulling a clamp off, there was a tendency for the protective plastic pads to come off.
In the first picture the area has already been cleared of extension cords and air hoses, so it appears much more organized that when I started the project. Also, the ladder has been relocated so that entire space can be utilized for storage.
A very common design for the clamp rack is to have a shelf with a series of “U” shaped cutout for the clamps to rest on. That will work for this project, and the other design consideration is that these shelves should span a typical sixteen inch on center wall stud layout. Each rack will span the stud gap, 17.5” wide, and will allow for multiple racks to be daisy chained together. In a small amount of room, the styles of racks can be mixed and matched and expanded with time. Seems to be the most flexible design for this space. Construction is with 3/4” plywood, glue and screws. A half sheet of plywood was purchased, but a quarter sheet is all that’s need to completed this specific project.
A measured drawing is available for this project, located at the bottom, by the gallery.
As will all projects, the various pieces are ripped and cut to length.
The holes for the radius part the “U” was done at the drill press with a 1 1/8” spade bit. The fence was set such that only the horizontal location of the hole had to be determined.
When possible an operation was performed on multiple pieces to increase consistency and speed up the project a little.
The top and back pieces were glued and screwed using three screws, the corner brackets have a screw from the top and back. When finished, they attached to wall perfectly and are completely modular.
F Style Bar Clamps
The difference between this rack and the pipe clamp rack is the top, the back remains the same. Initially I designed the slot depth 3 7/8”, but since the table saw blade height is less, the executive decision was made to simply use the depth the blade could provide, which was about 3/8” short of the mark. The two outside cuts were made first, followed by a third clean-up cut.
A total of four were made, so two were clamped together and cut at the same time. When that operation was finished, all the necessary parts to assemble were ready.
The assembly process is exactly like the pipe clamp rack… glue and screws.
Here’s a couple pics with the clamps in place. And the cabinet door still opens fully.
Took them down today, my son is painting them black in keeping with the theme in the garage.
Here’s the measured drawing, if you’re interested.
Thanks for looking and have a good weekend.
-- Visit my blog at dave.spalla.com