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Work-Assembly - Outfeed-Storage Table: Repurposed Steel Desk

Project by Jeff posted 466 days ago 2655 views 8 times favorited 24 comments Add to Favorites Watch

It’s been a while since I made a project contribution to the site but after a little consideration I decided this reclamation project was a good candidate for “One Man’s Junk”. My father-in-law had an old steel desk from the 60s or 70s hanging around and asked me to post it on Craigslist and get rid of it and outta the spare garage (half of which houses my shop). Well, after two listings we had no takers and it just sat on its end on a dolly and I had to wheel it in and out every time i worked in the shop.

Flash forward to this spring and my plans to build an all-in-one outfeed table, work station, chop saw stand, planer stand, router table. I have some plans I heard about here on the site but they call for quite a bit of MDF and I’m not convinced I want to deal with all the toxic dust it creates. The other problem was what would I do with the old desk to make room for the tool/work station. Then, it dawned on me I had the basis for the tool station in the old desk. I talked to my FIL about letting me take the desk off his hands. He said that would be great and wouldn’t even take a penny for it.

I figured I could get some plywood and bolt it too any surface that I wanted to use as a surface to attach shelf mounts, hooks, etc. I also figured there was a way to get it onto some casters even though the legs were only 1 inch square. A little work in SketchUp and I was ready to go.

SketchUp design for modifications to desk

It’s not quite fully enhanced as per the SU plan but I was so happy to have it operational that I moved on to other projects so I could put it to use. I have some ideas for ways to incorporate some movable platforms (anchored in T-tracks) to function as outboard platform extensions for my chop saw and planer. The t-track approach would allow me to securely lock down the platforms with toilet bolts and knobs thus avoiding the handles of clamps getting in the way. This modification is “under development” for now though.

As for the table saw outfeed usage, I really lucked out. The height of the table is just a little less than 3/4 of an inch shy of my saw’s height. Just perfect for using another ‘salvaged’ item. I recently picked up two 30×42 x 3/4 drawing table tops for $25 total cost from a local surplus and salvage store. These are nice tops with the white super-slick laminate. One of them is used to take up the gap between top of the desk and the table saw. It works really well.

desk used as outfeed table

detail of outfeed usage

Materials:
1 Steel Desk – FREE
2 4×8 sheets 7/16” OSB – $8 each
6 linear feet of construction lumber – FREE leftovers from the New-Fangled workbench project
4 3-inch casters – about $25 – purchased at big sale at Woodcraft earlier this year
Various lag, machine, and hex bolts and their washers and nuts for attaching the OSB and casters – about $35 (some new, some on hand)
Increased storage, mobility, and flexibility in my small shop – worth it!

-- Jeff, St. Paul, MN


24 comments so far

View jeanmarc's profile

jeanmarc

1750 posts in 594 days


posted 466 days ago

Super job

-- jeanmarc manosque france

View Joe Brumley's profile

Joe Brumley

63 posts in 660 days


posted 466 days ago

Nice repurposing of the desk, Jeff. It’s great that you were able to help out the FIL and tidy up your shop. I like that you used sketchup to work out the details. It reminds me that I should use it for even the little things and by doing so I will become more familiar with it.

-- Joe, Indiana, http://www.crookedshack.com

View Scott Bryan's profile

Scott Bryan

20040 posts in 700 days


posted 465 days ago

This is a nice job of re-purposing on the desk. You got a nice, as well as needed, piece of shop furniture for under $100 and helped your father-in-law get rid of an unwanted desk. Sounds like a winning combination to me.

Great job, Jeff.

-- With God's help all things are possible- even woodworking. Woodworking is not just a hobby, it is an (expletive deleted) expensive hobby.

View Dick, & Barb Cain's profile

Dick, & Barb Cain

6989 posts in 1177 days


posted 465 days ago

What a great recycling job, & it looks real handy.

-- -** You are never to old to set another goal or to dream a new dream ****************** Dick, & Barb Cain, Hibbing, MN. http://www.woodcarvingillustrated.com/gallery/member.php?uid=3627&protype=1

View trifern's profile

trifern

7890 posts in 645 days


posted 465 days ago

Nice solution to both of your issues. Thank you for sharing Jeff.

-- My favorite piece is my last one, my best piece is my next one.

View Chris 's profile

Chris

1452 posts in 869 days


posted 465 days ago

Very Nice Jeff…. I really like the fact that it’s mobile.

-- Chris

View motthunter's profile

motthunter

2079 posts in 677 days


posted 465 days ago

As always, I am a fan of taking what normally would be discarded and turning it to gold

-- making sawdust....

View SteveKorz's profile

SteveKorz

2030 posts in 592 days


posted 465 days ago

I agree with Motthunter… I like taking something that nobody really wants and making somthing that they want. Great job on this project… very functional. The original desk actually looks like it was in reasonable shape to start with. Very creative, I like it a lot.

-- As iron sharpens iron, so one man sharpens another. (Proverbs 27:17) †

View Douglas Bordner's profile

Douglas Bordner

3415 posts in 942 days


posted 465 days ago

Harvest gold rides again!
What were those 70’s designers thinking! I guess you can be glad it wasn’t Avocado green. In the printing business I’ve even seen a multi-spindle paper drill in powder coated Harvest gold.

Seriously, though, I think this is genius, especially the solution to the caster problem. And I like the power strips and the on-board storage. Good job, Jeff.

-- "Bordnerizing" perfectly good lumber for over a decade.

View Greg Wurst's profile

Greg Wurst

713 posts in 710 days


posted 465 days ago

I would not have thought of using an old steel desk that way. Kudos for thinking outside the box!

-- You're a unique and special person, just like everyone else.

View gizmodyne's profile

gizmodyne

1659 posts in 968 days


posted 465 days ago

Great repurposing. I think you have room for another shelf down at the casters. Is it heavy?

-- -John "Do I have to keep typing a smiley? Just assume it's a joke." www.flickr.com/photos/gizmodyne

View Tim from Iowa City's profile

Tim from Iowa City

172 posts in 478 days


posted 465 days ago

Very creative. I would guess that desk is rock solid. Should give you a great deal of work surface. One man’s junk is another man’s treasure.

-- Tim from Iowa City, IA

View jm82435's profile

jm82435

502 posts in 620 days


posted 465 days ago

I am glad to see I am not alone…
I repurposed a free desk from the local high school too. I intend on using it in the same manner:

repurposed desk

-- A thing of beauty is a joy forever...

View GaryK's profile

GaryK

9496 posts in 866 days


posted 465 days ago

Nice and functional!

-- Gary, East TX -- The longest journey begins with a single step.

View Texasgaloot's profile

Texasgaloot

467 posts in 578 days


posted 465 days ago

Makes a bottom-feeder’s heart warm…

-- There's no tool like an old tool...

View Jeff's profile

Jeff

996 posts in 972 days


posted 465 days ago

Thanks for the kind feedback folks. It is definitely one of the more useful things I’ve done for the shop this summer. Since the prospect of moving where I have my own garage/shop space is slim right now, I decided I would focus a lot of effort making the small space I have more useful. A lot of credit goes to the FIL. He is quite supportive and was happy to see it become useful rather than gather dust.

Giz – it’s not too heavy unless I load up the drawers with really heavy items. The quality of the casters makes a difference too I believe. The ones I used are urethane I think; the same as a roller blade wheel. I think jm82345’s will be considerably heavier. How much does yours weigh jm82435? Good luck with your conversion.

-- Jeff, St. Paul, MN

View PaBull's profile

PaBull

292 posts in 543 days


posted 460 days ago

View Grumpy's profile

Grumpy

14852 posts in 729 days


posted 460 days ago

Great job Jeff. Good luck in the contest.

-- Grumpy - "Always look on the bright side of life"- Monty Python

View romansfivefive's profile

romansfivefive

258 posts in 651 days


posted 456 days ago

i have a desk like that in my garage that is going to get the same treatment. thanks for the idea.

-- www.robneves.com

View Jeff's profile

Jeff

996 posts in 972 days


posted 456 days ago

You’re welcome R55. It’s great to have a portable work surface. I’ve found that I can follow the sun or the shadows in the driveway. I like that.

-- Jeff, St. Paul, MN

View TroutGuy's profile

TroutGuy

96 posts in 589 days


posted 455 days ago

Another fine application of the principle of reuse!

Let me see….I have a similar desk, and I could sure use an outfeed/work table. Is that a light bulb over my head? Eureka!!! Thanks for the great idea!

-- There is nothing in the world more dangerous, than a woodworker who knows how to read a micrometer...

View Beginningwoodworker's profile

Beginningwoodworker

3857 posts in 551 days


posted 371 days ago

Thats a nice work assembly table.

-- CJIII Future cabinetmaker

View AaronK's profile

AaronK

397 posts in 342 days


posted 284 days ago

excellent. these things get trashed all the time.

View jm82435's profile

jm82435

502 posts in 620 days


posted 264 days ago

Looks like I never checked back after my post… It isn’t light, but I don’t know that is much heavier than something of comparable size made of mdf or melamine. -The wheels are pretty big and cast iron – so it rolls really nice. The drawers are heavy duty and handy. I like the extra height the big wheels and frame under it gives. I am fairly tall, so a lift kit was in order anyway. (yes, my Unisaw has 4X4s under it also) Yeah, my daughter says it is all pretty “ghetto”...

-- A thing of beauty is a joy forever...

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