| Project by Jeff | posted 339 days ago | 2104 views | 8 times favorited | 24 comments | ![]() |
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It’s been a while since I made a project contribution to the site but after a little consideration I decided this reclamation project was a good candidate for “One Man’s Junk”. My father-in-law had an old steel desk from the 60s or 70s hanging around and asked me to post it on Craigslist and get rid of it and outta the spare garage (half of which houses my shop). Well, after two listings we had no takers and it just sat on its end on a dolly and I had to wheel it in and out every time i worked in the shop.
Flash forward to this spring and my plans to build an all-in-one outfeed table, work station, chop saw stand, planer stand, router table. I have some plans I heard about here on the site but they call for quite a bit of MDF and I’m not convinced I want to deal with all the toxic dust it creates. The other problem was what would I do with the old desk to make room for the tool/work station. Then, it dawned on me I had the basis for the tool station in the old desk. I talked to my FIL about letting me take the desk off his hands. He said that would be great and wouldn’t even take a penny for it.
I figured I could get some plywood and bolt it too any surface that I wanted to use as a surface to attach shelf mounts, hooks, etc. I also figured there was a way to get it onto some casters even though the legs were only 1 inch square. A little work in SketchUp and I was ready to go.

It’s not quite fully enhanced as per the SU plan but I was so happy to have it operational that I moved on to other projects so I could put it to use. I have some ideas for ways to incorporate some movable platforms (anchored in T-tracks) to function as outboard platform extensions for my chop saw and planer. The t-track approach would allow me to securely lock down the platforms with toilet bolts and knobs thus avoiding the handles of clamps getting in the way. This modification is “under development” for now though.
As for the table saw outfeed usage, I really lucked out. The height of the table is just a little less than 3/4 of an inch shy of my saw’s height. Just perfect for using another ‘salvaged’ item. I recently picked up two 30×42 x 3/4 drawing table tops for $25 total cost from a local surplus and salvage store. These are nice tops with the white super-slick laminate. One of them is used to take up the gap between top of the desk and the table saw. It works really well.


Materials:
1 Steel Desk – FREE
2 4×8 sheets 7/16” OSB – $8 each
6 linear feet of construction lumber – FREE leftovers from the New-Fangled workbench project
4 3-inch casters – about $25 – purchased at big sale at Woodcraft earlier this year
Various lag, machine, and hex bolts and their washers and nuts for attaching the OSB and casters – about $35 (some new, some on hand)
Increased storage, mobility, and flexibility in my small shop – worth it!
-- Jeff, St. Paul, MN






























24 comments so far
jeanmarc
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1750 posts in 467 days
posted 339 days ago
Super job
-- jeanmarc manosque france
Joe Brumley
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62 posts in 533 days
posted 339 days ago
Nice repurposing of the desk, Jeff. It’s great that you were able to help out the FIL and tidy up your shop. I like that you used sketchup to work out the details. It reminds me that I should use it for even the little things and by doing so I will become more familiar with it.
-- Joe, Indiana, http://www.crookedshack.com
Scott Bryan
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16268 posts in 573 days
posted 339 days ago
This is a nice job of re-purposing on the desk. You got a nice, as well as needed, piece of shop furniture for under $100 and helped your father-in-law get rid of an unwanted desk. Sounds like a winning combination to me.
Great job, Jeff.
-- With God's help all things are possible- even woodworking. Woodworking is not just a hobby, it is an (expletive deleted) expensive hobby.
Dick, & Barb Cain
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6381 posts in 1051 days
posted 339 days ago
What a great recycling job, & it looks real handy.
-- -** You are never to old to set another goal or to dream a new dream ****************** Dick, & Barb Cain, Hibbing, MN. http://www.woodcarvingillustrated.com/gallery/member.php?uid=3627&protype=1
trifern
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7776 posts in 518 days
posted 339 days ago
Nice solution to both of your issues. Thank you for sharing Jeff.
-- My favorite piece is my last one, my best piece is my next one.
Chris
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1415 posts in 742 days
posted 339 days ago
Very Nice Jeff…. I really like the fact that it’s mobile.
-- Chris
motthunter
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2075 posts in 550 days
posted 339 days ago
As always, I am a fan of taking what normally would be discarded and turning it to gold
-- making sawdust....
SteveKorz
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2007 posts in 465 days
posted 339 days ago
I agree with Motthunter… I like taking something that nobody really wants and making somthing that they want. Great job on this project… very functional. The original desk actually looks like it was in reasonable shape to start with. Very creative, I like it a lot.
-- As iron sharpens iron, so one man sharpens another. (Proverbs 27:17) †
Douglas Bordner
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3316 posts in 815 days
posted 339 days ago
Harvest gold rides again!
What were those 70’s designers thinking! I guess you can be glad it wasn’t Avocado green. In the printing business I’ve even seen a multi-spindle paper drill in powder coated Harvest gold.
Seriously, though, I think this is genius, especially the solution to the caster problem. And I like the power strips and the on-board storage. Good job, Jeff.
-- "Bordnerizing" perfectly good lumber for over a decade.
Greg Wurst
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551 posts in 584 days
posted 339 days ago
I would not have thought of using an old steel desk that way. Kudos for thinking outside the box!
gizmodyne
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1633 posts in 841 days
posted 339 days ago
Great repurposing. I think you have room for another shelf down at the casters. Is it heavy?
-- -John "Do I have to keep typing a smiley? Just assume it's a joke." www.flickr.com/photos/gizmodyne
Tim from Iowa City
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165 posts in 351 days
posted 339 days ago
Very creative. I would guess that desk is rock solid. Should give you a great deal of work surface. One man’s junk is another man’s treasure.
-- Tim from Iowa City, IA
jm82435
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426 posts in 493 days
posted 338 days ago
I am glad to see I am not alone…
I repurposed a free desk from the local high school too. I intend on using it in the same manner:
-- A thing of beauty is a joy forever...
GaryK
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9429 posts in 739 days
posted 338 days ago
Nice and functional!
-- Gary, East TX -- The longest journey begins with a single step.
Texasgaloot
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467 posts in 452 days
posted 338 days ago
Makes a bottom-feeder’s heart warm…
-- There's no tool like an old tool...
Jeff
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988 posts in 845 days
posted 338 days ago
Thanks for the kind feedback folks. It is definitely one of the more useful things I’ve done for the shop this summer. Since the prospect of moving where I have my own garage/shop space is slim right now, I decided I would focus a lot of effort making the small space I have more useful. A lot of credit goes to the FIL. He is quite supportive and was happy to see it become useful rather than gather dust.
Giz – it’s not too heavy unless I load up the drawers with really heavy items. The quality of the casters makes a difference too I believe. The ones I used are urethane I think; the same as a roller blade wheel. I think jm82345’s will be considerably heavier. How much does yours weigh jm82435? Good luck with your conversion.
-- Jeff, St. Paul, MN
PaBull
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290 posts in 416 days
posted 333 days ago
I like it!
-- http://www.twinoaksgrowers.com
Grumpy
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12048 posts in 602 days
posted 333 days ago
Great job Jeff. Good luck in the contest.
-- Grumpy - "Always look on the bright side of life"- Monty Python
romansfivefive
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253 posts in 524 days
posted 330 days ago
i have a desk like that in my garage that is going to get the same treatment. thanks for the idea.
-- www.robneves.com
Jeff
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988 posts in 845 days
posted 330 days ago
You’re welcome R55. It’s great to have a portable work surface. I’ve found that I can follow the sun or the shadows in the driveway. I like that.
-- Jeff, St. Paul, MN
TroutGuy
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81 posts in 463 days
posted 328 days ago
Another fine application of the principle of reuse!
Let me see….I have a similar desk, and I could sure use an outfeed/work table. Is that a light bulb over my head? Eureka!!! Thanks for the great idea!
-- There is nothing in the world more dangerous, than a woodworker who knows how to read a micrometer...
Beginningwoodworker
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2343 posts in 424 days
posted 245 days ago
Thats a nice work assembly table.
-- CJIII Future cabinetmaker
AaronK
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199 posts in 216 days
posted 157 days ago
excellent. these things get trashed all the time.
jm82435
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426 posts in 493 days
posted 137 days ago
Looks like I never checked back after my post… It isn’t light, but I don’t know that is much heavier than something of comparable size made of mdf or melamine. -The wheels are pretty big and cast iron – so it rolls really nice. The drawers are heavy duty and handy. I like the extra height the big wheels and frame under it gives. I am fairly tall, so a lift kit was in order anyway. (yes, my Unisaw has 4X4s under it also) Yeah, my daughter says it is all pretty “ghetto”...
-- A thing of beauty is a joy forever...