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Hollow Diamond End Grain Board...

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Project by JL7 posted 09-24-2013 10:39 PM 1410 views 10 times favorited 18 comments Add to Favorites Watch

This board was done as an experiment to another design I’ve been kicking around in my noggin….I wanted to see how well the diamonds would line up using a new jig I set up…

Bottom line, I need to make a few adjustments, mostly to some of the glue up steps to insure the alignment. Pic 5 shows the mis-alignment….

The board is Soft Maple and Mahogany. I had some nice thin Mahogany around, so that’s how that decision was made…

I’m kind of on the fence about the edge treatment….used a bowl and tray bit to carve through the Mahogany border into the Maple…...appreciate your good or bad comments on that one….

I’ll probably do a blog on the next board I build, but I anticipate someone will ask before that…..so here is a preview of the process:

Built a 60 degree jig for the router table that uses a straight bit, and it will give you nice consistent angles:

Glue the thin strips:

Run them through the planer to true them up:

Mill some “hollow inserts” on the same jig:

Then glue them all together…..this step needs some improvement:

After you cut off the waste and plane them up you get this:

You can take it from there…...it was a good experiment because I learned something…...just can’t remember what it was right now….

Thanks for looking….

-- Jeff - I have not failed. I've just found 10,002 ways that won't work.





18 comments so far

View AandCstyle's profile

AandCstyle

1325 posts in 916 days


#1 posted 09-24-2013 11:14 PM

Jeff, thanks for the tutorial. I think it is a good looking board. I would not have the edge groove go through to the maple, but I think that is a matter of personal preference.

-- Art

View DIYaholic's profile (online now)

DIYaholic

13582 posts in 1333 days


#2 posted 09-24-2013 11:44 PM

I like the edge treatment, for both form and function!!!

When a display of various cheeses & fruit are presented, the “center of gravity” of said board, is not in the center of the board. Your edge treatment forms a handle that facilitates lifting the board, by placing your hands where needed to balance the board, thusly keeping it level.
Tossed salad is one thing…
Tossed cheese is just NOT right!!! ;^)

I like the hollow diamonds! Another JL7 original!!!

-- Randy-- I may not be good...but I am slow! If good things come to those who wait.... Why is procratination a bad thing?

View Gene Howe's profile

Gene Howe

5669 posts in 2087 days


#3 posted 09-24-2013 11:48 PM

Your design work and jigging is fascinating. Looking forward to your blog!

-- Gene 'The true soldier fights not because he hates what is in front of him, but because he loves what is behind him.' G. K. Chesterton

View Dave's profile

Dave

11168 posts in 1498 days


#4 posted 09-25-2013 12:04 AM

Jeff I have spoke of my amazement of your accuracy. Like all things it is work in progress.
I am amazed that you have the patience to do this work. I don’t.
Nice work and well done.

-- Superdav "No matter where you go - there you are." http://chiselandforge.com

View Joe Weaver's profile

Joe Weaver

403 posts in 2345 days


#5 posted 09-25-2013 12:16 AM

very nice now I have another one try

-- Joe, Ga

View CFrye's profile

CFrye

3086 posts in 498 days


#6 posted 09-25-2013 12:26 AM

I’d say this qualifies as cool Jeff! Appreciate the explanation, different than I thought on first look. I really like the edge detail. Thanks for sharing.

-- God bless, Candy

View gfadvm's profile

gfadvm

10902 posts in 1349 days


#7 posted 09-25-2013 12:36 AM

I am very envious of your ability to think in 3 dimensions. My brain just doesn’t work that way!

The edge treatment looks like you glued up 3 layers rather than routing the groove. But it appears very functional.

-- " I'll try to be nicer, if you'll try to be smarter" gfadvm

View boxcarmarty's profile

boxcarmarty

9321 posts in 1018 days


#8 posted 09-25-2013 12:55 AM

Jeff, You have too much time on your hands…..

-- My mind is like lighting, one brilliant flash, then its gone.....

View kiefer's profile

kiefer

3086 posts in 1325 days


#9 posted 09-25-2013 02:26 AM

Like the design and thanks for the extra construction pics .
Sorry the edge treatment is not fitting as it makes it look like two boards glued to a core and not a solid board even so the idea as a grip is good .

-- Kiefer 松

View eddie's profile

eddie

7326 posts in 1272 days


#10 posted 09-25-2013 02:31 AM

great looking board ,Jeff it was a good experiment the results show that,

-- Jesus Is Alright with me

View JL7's profile

JL7

7206 posts in 1624 days


#11 posted 09-25-2013 02:54 AM

I hadn’t really considered how the edge makes it look like an Oreo cookie…...thanks for being honest. It was done for the function, but it’s different for sure…..

Appreciate all the comments….and yes Marty….

-- Jeff - I have not failed. I've just found 10,002 ways that won't work.

View kdc68's profile

kdc68

1980 posts in 935 days


#12 posted 09-25-2013 10:28 AM

Wow….beautiful board !!......I second the comments made about your ability for accuracy and thinking in 3 dimensions….I envy your creativity….excellent work !!

-- Measure "at least" twice and cut once

View SPalm's profile

SPalm

4823 posts in 2540 days


#13 posted 09-25-2013 12:32 PM

Nice one Jeff.
That design lends itself to misalignment by just the smallest thickness change. I think it came out really nice.

I am also not fond of the Oreo. It hides the real nature of a solid board.

Good job Sir. I like it.
Steve

-- -- I'm no rocket surgeon

View JL7's profile

JL7

7206 posts in 1624 days


#14 posted 09-25-2013 03:55 PM

Steve – you’re right, if the thickness is wrong, it is by a factor of 2X.

Thanks for the comments.

-- Jeff - I have not failed. I've just found 10,002 ways that won't work.

View SASmith               's profile

SASmith

1593 posts in 1646 days


#15 posted 09-25-2013 07:36 PM

You are very productive.
Keep it up.

-- Scott Smith, Southern Illinois

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