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Handcut Double Dovetail Experiment

Project by Woodhacker posted 481 days ago 1300 views 12 times favorited 32 comments Add to Favorites Watch

This box was an experiment with double (or inlay) dovetails.

The woods used in this box are:
Front/Back – Honduras rosewood
Sides – Caribbean rosewood (this wood has incredible change in color…light-to-dark…with even the sliightest change in viewing angle, as it’s turned in your hand, the constant color change reminds me of waves on the ocean)
Top – cebil
Base – hickory
Inlay & Top Centerpiece – birdseye maple.
Feet – cocobolo
Photobucket

The dovetails in this box were all cut by hand. If you’d like, you can see the steps for this process at this blog which I posted several weeks back. To summarize this process, there are two unique aspects of this joinery, (1) cutting a rabbet at the inside of each end of the four sides of the box, and (2) cutting dovetails within dovetails after making the box once, cutting it apart, then doing it all over again.
Photobucket

The top was cut apart in three pieces such that adding two strips of maple would align with the maple inlay dovetail at each corner. This somewhat gives the appearance that the inlay dovetail maple extends across the top and down the opposing corner.
Photobucket

The lid has two sets of bevels on top (including the maple centerpiece) and two sets of “coffer” underneath. The coffer was for aesthetics but also to reduce the weight of the lid. This box is very heavy for its size. I bordered the initial coffer in maple to set it off.
Photobucket

The dimensions are 10” by 7.5”. The hinge is a piano style 95 degree stop hinge.

The lid handle is attached with a small 1/8” by 1 ½” mortise/tenon joint. The handle’s ends are trimmed at the same 1:8 ratio angle as used in the dovetails.
Photobucket

The finish is an initial oil coat, followed by 11 coats of satin wipe-on poly/oil blend. Sanded to 1500 grit, and hand rubbed out with Briwax.

This was a lot of fun to make and I plan to make a few other variations in the future using this joinery. The maple “inlay” dovetail is 1/8” wide in this box, as is the 45 degree bevel on most of the outside edges. Aesthetically, I think the inlay dovetail looks a little thick, but with more practice, I plan to narrow this down to 3/32”, perhaps 1/16”…we’ll see.

-- Martin, Kansas


32 comments so far

View PineMan's profile

PineMan

57 posts in 486 days


posted 481 days ago

That is a great looking box. I love the dovetails.

-- I never started a project I couldn't screw up.

View Benomatic's profile

Benomatic

14 posts in 498 days


posted 481 days ago

A single set of dovetails is hard enough – and you have two in one! Both better than anything I could make – great blog w/ steps: Thanks Really nice box!

-- Erica - I'll be out in the Man Cave - Bring me some meatloaf!

View Davesfunwoodworking's profile

Davesfunwoodworking

259 posts in 767 days


posted 481 days ago

The dovetails are great looking. I think I will have to try them. I do single dovetails but never gave 2 a thought. But that just looks cool. Great job.

-- Davesfunwoodworking

View jeanmarc's profile

jeanmarc

1750 posts in 608 days


posted 481 days ago

That is a great looking box.

-- jeanmarc manosque france

View Douglas Bordner's profile

Douglas Bordner

3424 posts in 956 days


posted 481 days ago

Martin,
I will leave this incredible feat to you. I’ve never even tried single handcuts before. This late in the dance, I’ll stick to my Incra jig. I still have double-doubles and eagle posts to perfect with it.

-- "Bordnerizing" perfectly good lumber for over a decade.

View davidtheboxmaker's profile

davidtheboxmaker

372 posts in 697 days


posted 481 days ago

Saw the blog when you posted it. These photographs really show off the beautiful wood that you used. Fantastic box.

View Colin's profile

Colin

186 posts in 812 days


posted 481 days ago

Very clever, really nice job, well done to you.

-- Colin, Aberdeenshire, Scotland. "Every craftsman was once an amateur"

View trifern's profile

trifern

7894 posts in 659 days


posted 481 days ago

Great job Martin. Your would selection is spectacular. I really like your design and execution. Thank you for sharing.

-- My favorite piece is my last one, my best piece is my next one.

View Dick, & Barb Cain's profile

Dick, & Barb Cain

7034 posts in 1191 days


posted 481 days ago

A beautiful, & intricate creation.

-- -** You are never to old to set another goal or to dream a new dream ****************** Dick, & Barb Cain, Hibbing, MN. http://www.woodcarvingillustrated.com/gallery/member.php?uid=3627&protype=1

View Garyb6's profile

Garyb6

262 posts in 522 days


posted 480 days ago

Nice box. I don’t think I have ever seen inlayed dovetails before. I’m too scared to even try regular dovetails at this point. Congratulations on such outstanding craftsmanship.

-- Garyb6, “Make everything as simple as possible, but not simpler” - Albert Einstein

View spike's profile

spike

36 posts in 821 days


posted 480 days ago

awesome and gorgeous.

-- "In my family, there was no clear division between religion and fly fishing" - Norman Maclean

View CharlieM1958's profile

CharlieM1958

7599 posts in 1110 days


posted 480 days ago

Fantastic craftsmanship! Thanks for the details on the how-to.

-- Charlie M. "Woodworking - patience = firewood"

View Bigbuck's profile

Bigbuck

1366 posts in 555 days


posted 480 days ago

Wow, very nice

-- Glenn, New Mexico

View Dominic Vanacora's profile

Dominic Vanacora

504 posts in 761 days


posted 480 days ago

I’m at a lost for words. WoW, you didn’t hold back on this one. The dovetails are hard enought but you went even belond that. Its not just the crafmenship but the creativeity you have to come up with an orginial design. It doesn’t get any better than this.

-- Dominic, Trinity, Florida...Lets be safe out there.

View TedM's profile

TedM

1840 posts in 624 days


posted 480 days ago

Methinks the experiment was a success!

-- I'm a wood magician... I can turn fine lumber into firewood before your very eyes! - http://www.woodworkersguide.com

View SteveKorz's profile

SteveKorz

2030 posts in 606 days


posted 480 days ago

Very nice box!

-- As iron sharpens iron, so one man sharpens another. (Proverbs 27:17) †

View Blake's profile

Blake

2755 posts in 766 days


posted 480 days ago

Wow, this is cool. I can’t believe you hand cut the double dovetails. Looks great.

-- Check out my new website! http://www.blakeweberwoodworking.com

View jockmike2's profile

jockmike2

7297 posts in 1138 days


posted 480 days ago

Very very beautiful. Some master craftmanship showing. Let us know if we need any help.

-- Mike. mwurm13@yahoo.com

View cowboy's profile

cowboy

64 posts in 679 days


posted 480 days ago

Very , very nice job looks great

Cowboy

View ryno101's profile

ryno101

247 posts in 556 days


posted 480 days ago

Wow, that’s gorgeous.

I will check out your blog… I’d love to be able to get to this level of craftsmanship and design some day.

Thanks again, LumberJocks for continuing to inspire me.

Great post… Thanks, Woodhacker!

-- Ryno

View Kerry's profile

Kerry

131 posts in 682 days


posted 480 days ago

Thanks for posting this. Those dovetails look terrific.

Kerry

-- Alberta, Canada

View lazyfiremaninTN's profile

lazyfiremaninTN

528 posts in 845 days


posted 480 days ago

Absolutely Amazing. The detail in really something. Keep up the great work.

-- Adrian ..... The 11th Commandment...."Thou Shalt Not Buy A Wobble Dado"

View mcoyfrog's profile

mcoyfrog

809 posts in 486 days


posted 480 days ago

Just plain awesome, thanks for sharing… Dug

-- Wood and Glass they kick (well you know) Have a great day - Dug

View moonroc's profile

moonroc

44 posts in 580 days


posted 479 days ago

Thats Boss !!! Thanks again for the contribution to my website.

-- Richard http://www.LearnFineCrafts.com

View kolwdwrkr's profile

kolwdwrkr

2246 posts in 482 days


posted 475 days ago

that’s a nice box. congrats on the dovetail technique. Looks like an experiment destined for my shop

-- ~ Inspiring those who inspire me ~

View Karson's profile

Karson

25794 posts in 1292 days


posted 475 days ago

A nice box and with handcut double dovetails. A very nice job. The wood selection is just fantastic.

-- What happens in the workshop stays in the workshop. No wait that doesn't sound right. Karson Southern Delaware karson_morrison@bigfoot.com †

View PineMan's profile

PineMan

57 posts in 486 days


posted 475 days ago

Fantastic job! Looks great!

-- I never started a project I couldn't screw up.

View Michael Brailsford's profile

Michael Brailsford

212 posts in 486 days


posted 474 days ago

Quality work on every aspect of the piece. Do you use a Leigh Jig?

-- Michael A. Brailsford

View Woodhacker's profile

Woodhacker

1145 posts in 615 days


posted 473 days ago

Thank you all for your comments and encouragement.

Michael – I don’t own or use a Leigh Jig. But seeing a box in one of their advertisements in a magazine is what got me thinking about trying this by hand.

-- Martin, Kansas

View brianinpa's profile

brianinpa

1365 posts in 615 days


posted 473 days ago

There is a lot of detail in that box. It looks great.

-- Brian, Lebanon PA, If you aren’t having fun doing it, find something else to do.

View mtnwild's profile

mtnwild

2013 posts in 419 days


posted 408 days ago

Way at the bottom but still impressed. Looking forward to my first hand cut dovetails and your addition will sweeten the pot at the end of the rainbow. Future projects here we come. Really beautiful work, I hope I can come close, thanks.

-- mtnwild (Jack), It's not what you see, it's how you see it.

View Sherlock's profile

Sherlock

10 posts in 333 days


posted 333 days ago

What beautiful work. I am almost finished with a similar box I thought was OK, but, compared to these, mine can’t compare. Question: Mine was doing fine until we had a change in temperature from 65-70 degrees to in the 20’s. Some glue joints came loose and a couple pieces shrunk. How do I work around such situations?

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