| Project by ytsejamr | posted 468 days ago | 1612 views | 20 times favorited | 33 comments | ![]() |
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Ok, so I decided that I wanted to make a large outfeed table for my saw. I figured that I would also use it as a workbench/assembly table. I really wanted to utilize the space under the table for storage. I’m heading down a path of having all my tools covered, either in drawers or cabinets.
I also have delusions of someday making my own kitchen cabinets. So I figured, hey . . . perfect time to practice!
I decided on a plan of two standard lower cabinets back to back with drawer storage. The space in between worked out perfectly for storage for my crosscut sled and other fences. I could also use that a practice for making cabinet doors.
Here’s the Sketchup plan:

You may notice the crazy array of drawer fronts. There’s a reason. When I first started woodworking about a year ago, I read somewhere that a good place to go for free wood was a cabinet shop. My sister was getting a custom kitchen done by a couple of woodworkers. I went there and they gave me a bunch of rough cutoffs. Nothing longer than 3 feet, but some nice curly maple, walnut, cherry and poplar. And as it turns out, perfect size for drawer fronts.
The cabinets and drawers were all assembled with pocket screws. I love those things! The cabinets are cheap Borg ply . . . the drawers are all baltic birch. I bought a bunch of 100lb slides from wwhardware.com, and a bunch of cheap pulls from knobsandpulls.com. There are 4 heavy duty levelling feet on each cabinet.
I bought a few boards for this. I wanted to pick some hardwoods that I haven’t worked with to get some practice on them. I ended up buying a few cherry boards, and a purpleheart board (man that stuff is heavy!) The cherry trim is from some boards that a friend gave me. The same friend gave me a set of Freud cabinet door bits. I used those for the first time to make the door. I also got to play with some bluhm european door hinges.
I have since routed channels for the miter slots.
I learned quite a few things making this. The most important being how square you need to make cabinets and drawers! There was lots of fitting and cutting (and swearing) to get the drawers to slide nicely.
*edit: Forgot to mention that I bought the Earlex HVLP gun and used it for the first time on this. So much quicker than using a brush or rag! :-)
All in all, totally crazy for a shop table. But it was good practice for later.
Here’s a few more shots:

































33 comments so far
Toolz
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304 posts in 621 days
posted 468 days ago
Excellent!
-- Growing older but not up!
lew
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4411 posts in 634 days
posted 468 days ago
Too beautiful to use!!
What a tremendous use of a normally wasted space.
Lew
sIKE
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1093 posts in 632 days
posted 468 days ago
Here here, I am still cussing as several of my drawers do not slide as nicely as they should….
-- //FC - Round Rock, TX - "Experience is what you get just after you need it"
daveintexas
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338 posts in 754 days
posted 468 days ago
Nice work, I like the way you beveled the edges of the drawer fronts, gives them some character.
As you have found out, the cabinet boxes and drawer boxes do have to be pretty darn square.
I am guessing by your post that the 100 lb slides are ball bearing type ???
If so, here is a little tip- the slide part that mounts to the cabinet box usually has three tabs with screw holes in them. You can bend those tabs so as to take up any slack between the cabinet box side and the drawer sides. Another thing that has helped me is using a level. i level the box, then when I am installling the slides I level them also.
HTH
Thanks for posting
-- MISSION FURNITURE-My mission is to build furniture
CharlieM1958
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7466 posts in 1097 days
posted 468 days ago
Sweet!
Looks to me like you are more than ready to tackle kitchen cabinetry.
-- Charlie M. "Woodworking - patience = firewood"
Tim from Iowa City
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172 posts in 479 days
posted 468 days ago
Looks great. I like the different wood throughout – perfect for a workshop. I wish I had the space. :)
-- Tim from Iowa City, IA
ytsejamr
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47 posts in 474 days
posted 468 days ago
Thanks! Yes, they were ball bearing. I think my issue was the fact that my case sizes were slightly off. I made all my drawers the same size. So on one side of the cabinet all the drawers were slightly too wide for the opening. The other side was fine. At least that’s what I think the problem was. I ended up cutting kerfs in the drawers just above and below the slide. The corresponding slide on the cabinet was digging into the drawers.
I did buy the kreg drawer slide installation jig thingy. (http://woodcraft.com/family.aspx?familyid=5075) Though, I’m not sure how much I liked it. It supposed to be able to work with ball bearing slides, but I think it’s more designed for the roller types.
PurpLev
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2675 posts in 527 days
posted 468 days ago
Nothing is too crazy for a shop – think about it – the perfect place to try ANYTHING, and see it afterwards everyday as you work around it.. gotta make it count.
excellent outcome – I love that.
what did you use for the top ? how was it laminated/constructed?
-- When in doubt - There is no doubt - Go the safer route.
ytsejamr
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47 posts in 474 days
posted 468 days ago
Ah yes, the top. Practice for a laminated countertop. It’s just a piece of laminate from Home Depot on top of particle board (the high density stuff). I built the height up by adding another layer of particle board on the bottom. Not a full piece, but 8” strips along the edges and across a couple times.
Here’s another tip. Don’t use scrap pine to hold the laminate up over the contact cement when you’re dropping the laminate on. I’m pretty sure a small piece of wood stayed on the particle board. So I had a fairly sizable bump in the laminate. Oops! I tried pounding it out with a block and hammer, and ended up cracking the laminate. Oh well, lesson learned!
The edge is purpleheart screwed and plugged with maple plugs. I learned a few things about getting the edging to be at the same level as the laminate. Well, I learned how not to do it. The tip I read after the fact is to use a couple of pieces of masking tape on the laminate and then sand the edging down until you sand through the first layer of tape. Next time . . . next time . . .
jeanmarc
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1750 posts in 595 days
posted 468 days ago
Nice work,
-- jeanmarc manosque france
Garyb6
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262 posts in 509 days
posted 468 days ago
Outstanding job. My number 1 needed item for my workshop. I’m jealous.
-- Garyb6, “Make everything as simple as possible, but not simpler” - Albert Einstein
TedM
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1839 posts in 611 days
posted 468 days ago
LOL! When I saw the title of your post and then saw the table I was thinking it was a new name (an outfeed table) for a kitchen breakfast bar or something. Then when I read that this goes in your shop… wow! Beautiful! And the different doors are the crowning touch. Kudos!
-- I'm a wood magician... I can turn fine lumber into firewood before your very eyes! - http://www.woodworkersguide.com
Kevin
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294 posts in 837 days
posted 468 days ago
Those doors and that purple heart trim look great. I am lpanning on using the space in between the cabinet sets for storage too. I’m glad to see it works.
-- Kevin, Wichita, Kansas
Greg Wurst
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713 posts in 711 days
posted 468 days ago
If I only had the room…...
Now I need to stop by the cabinet shop on my way home and look for cutoffs!
-- You're a unique and special person, just like everyone else.
trifern
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7890 posts in 646 days
posted 468 days ago
Really nice project and a useful addition for your shop. Thank you for sharing.
-- My favorite piece is my last one, my best piece is my next one.
Dan M
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90 posts in 823 days
posted 468 days ago
This is fantastic! I’ve been looking around for some ideas on how to set up my 1 car garage sized shop in the new house (multi-purpose pieces, dust collection, etc.) and I think I may have just found my outfeed/assembly table .. would you be willing to share your sketchup model?
Dan
-- Dan M, SW Suburbs, Chicago IL -- http://www.djay-crafts.com
ytsejamr
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47 posts in 474 days
posted 468 days ago
Sure, I’ll post a link for the plans tomorrow morning. If it’s going to be a true assembly table, you may want to make the top a torsion box. I thought about it, but ended up doing the practice counter top instead.
JimJ
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13 posts in 477 days
posted 468 days ago
Hey, y,
I’m glad you said you love the pocket screws. Me too. I’ve built cabinets, two hall tables and am in the process of building two end tables with pocket screws.
I know the purists would shame us but they are so fast and so strong, I think they are great.
Jim
-- JimJ - Oakton, VA
Chris
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1456 posts in 870 days
posted 467 days ago
Nice work… I’ve thought of making something like this use as an outfeed & assy table; however, I think I would like it to be mobile. What do you think?
-- Chris
DaveConry
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39 posts in 576 days
posted 467 days ago
Nice outfeed table! I too like the use of the different woods and the details. The drawer fronts look cool with the beveled edges and the trim around the top is sweet. Great looking and useful project! Thanks for posting it.
After experiencing similar problems as you had with gluing the top, I now keep on hand a bundle of cardboard drywall shims just for that purpose. They are reasonably cheap, easy to cut with a razor knife and always the same thickness.
-- Evil can only thrive when good men do nothing.......E. Burke
ytsejamr
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47 posts in 474 days
posted 467 days ago
Here’s the Sketchup model. You’ll probably have to right click and save: http://www.jfreitasphotography.com/Temp/OutfeedTable.skp
ND2ELK
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6065 posts in 652 days
posted 467 days ago
Great looking outfeed table! You did a beautiful job on it. Thanks for posting.
God Bless
tom
-- Mc Bridge Cabinets, Iowa
SenatorCletusScoffpossum
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5 posts in 478 days
posted 467 days ago
I really like the idea of using different species of wood for each drawer. That way in the future, when you are looking for inspiration, you have a reference point for what all those different woods look like. Nice job.
-- -Jason, Nashville
ytsejamr
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47 posts in 474 days
posted 467 days ago
“I really like the idea of using different species of wood for each drawer. That way in the future, when you are looking for inspiration, you have a reference point for what all those different woods look like. Nice job.”
Yeah, I was thinking kind of the same way. I figured if I someday make things for people, I’ll have plenty of examples of the types of woods. I may continue the theme if I make more cabinets/benches for the shop. Pick a different wood every time. I could get real crazy and go with different finishes too, but that might take it a little too far. :-)
ytsejamr
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47 posts in 474 days
posted 467 days ago
“Nice work… I’ve thought of making something like this use as an outfeed & assy table; however, I think I would like it to be mobile. What do you think?”
This one might be a bit heavy to be mobile. It’s 4’ by about 5’. Loaded with tools . . . it’s freakin’ heavy! I’d think about another design if I was going to make it mobile.
motthunter
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2079 posts in 677 days
posted 467 days ago
almost too pretty for the shop.
-- making sawdust....
Dan M
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90 posts in 823 days
posted 466 days ago
Awesome – thanks!
-- Dan M, SW Suburbs, Chicago IL -- http://www.djay-crafts.com
Michael Brailsford
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212 posts in 472 days
posted 464 days ago
Why would you have delusions to build your own kitchen cabinets? Your shop is already nicer looking than any commercially available cabinets out there, as well as many custom ones as well.
-- Michael A. Brailsford
Todd Thomas
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4825 posts in 327 days
posted 285 days ago
great job
-- Todd, Oak Ridge, TN, Hello my name is Todd and I'm a Toolholic, I bought my last tool 10 days, no 4 days, oh heck I bought a tool on the way here! †
blockhead
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268 posts in 187 days
posted 177 days ago
Beautiful job and an awesome addition to a workshop!
-- Brad, Oregon- Wood, it's what's for dinner.
a1Jim
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15557 posts in 456 days
posted 177 days ago
This is great out feed table
-- Jim from Heirloom Woodshop Southern Oregon
Rick Dennington
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261 posts in 73 days
posted 52 days ago
Beautiful table, and a fantastic array of color for the drawers. Nice clean lines and functional, too.
You mentioned something about the laminate and trim up above in a post—one tip I could offer if I may:
build your top up and then add the trim next. Laminate the top a little oversize(1/4-1/2”), and then trim the top with a router all the way around. That way, everything will be flush. my two pennies. Rick.
-- Remember--- one good turn-- gets most of the blanket!!!!
WistysWoodWorkingWonders
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71 posts in 35 days
posted 19 days ago
Another quick tip for laminating the top… Do your edge wrap to your subsurface. Laminate the entire thing including over the hardwood. Trim flush with the edges and then to highlight your edge wrapping, use a 45 degree chamfer bit to expose some of the hardwood edging. For a sample of this technique, look at my router table edges… I do this with all my shop cabinets and find that I don’t have to worry about accidentally chipping the edges of the laminate and it add a nice profile to the table edges… Just some more ideas for everyone…
PS: Excellent looking (and funky) outfeed table… will be building one of them for my table saw soon…
Wisty