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Outfeed table

Project by ytsejamr posted 482 days ago 1637 views 22 times favorited 33 comments Add to Favorites Watch

Ok, so I decided that I wanted to make a large outfeed table for my saw. I figured that I would also use it as a workbench/assembly table. I really wanted to utilize the space under the table for storage. I’m heading down a path of having all my tools covered, either in drawers or cabinets.

I also have delusions of someday making my own kitchen cabinets. So I figured, hey . . . perfect time to practice!

I decided on a plan of two standard lower cabinets back to back with drawer storage. The space in between worked out perfectly for storage for my crosscut sled and other fences. I could also use that a practice for making cabinet doors.

Here’s the Sketchup plan:

Sketchup plan

You may notice the crazy array of drawer fronts. There’s a reason. When I first started woodworking about a year ago, I read somewhere that a good place to go for free wood was a cabinet shop. My sister was getting a custom kitchen done by a couple of woodworkers. I went there and they gave me a bunch of rough cutoffs. Nothing longer than 3 feet, but some nice curly maple, walnut, cherry and poplar. And as it turns out, perfect size for drawer fronts.

The cabinets and drawers were all assembled with pocket screws. I love those things! The cabinets are cheap Borg ply . . . the drawers are all baltic birch. I bought a bunch of 100lb slides from wwhardware.com, and a bunch of cheap pulls from knobsandpulls.com. There are 4 heavy duty levelling feet on each cabinet.

I bought a few boards for this. I wanted to pick some hardwoods that I haven’t worked with to get some practice on them. I ended up buying a few cherry boards, and a purpleheart board (man that stuff is heavy!) The cherry trim is from some boards that a friend gave me. The same friend gave me a set of Freud cabinet door bits. I used those for the first time to make the door. I also got to play with some bluhm european door hinges.

I have since routed channels for the miter slots.

I learned quite a few things making this. The most important being how square you need to make cabinets and drawers! There was lots of fitting and cutting (and swearing) to get the drawers to slide nicely.

*edit: Forgot to mention that I bought the Earlex HVLP gun and used it for the first time on this. So much quicker than using a brush or rag! :-)

All in all, totally crazy for a shop table. But it was good practice for later.

Here’s a few more shots:

Case/drawer construction

Storage


33 comments so far

View Toolz's profile

Toolz

307 posts in 635 days


posted 482 days ago

Excellent!

-- Growing older but not up!

View lew's profile

lew

4475 posts in 648 days


posted 482 days ago

Too beautiful to use!!

What a tremendous use of a normally wasted space.

Lew

View sIKE's profile

sIKE

1094 posts in 646 days


posted 482 days ago

Here here, I am still cussing as several of my drawers do not slide as nicely as they should….

-- //FC - Round Rock, TX - "Experience is what you get just after you need it"

View daveintexas's profile

daveintexas

338 posts in 768 days


posted 482 days ago

Nice work, I like the way you beveled the edges of the drawer fronts, gives them some character.
As you have found out, the cabinet boxes and drawer boxes do have to be pretty darn square.
I am guessing by your post that the 100 lb slides are ball bearing type ???
If so, here is a little tip- the slide part that mounts to the cabinet box usually has three tabs with screw holes in them. You can bend those tabs so as to take up any slack between the cabinet box side and the drawer sides. Another thing that has helped me is using a level. i level the box, then when I am installling the slides I level them also.
HTH
Thanks for posting

-- MISSION FURNITURE-My mission is to build furniture

View CharlieM1958's profile

CharlieM1958

7601 posts in 1111 days


posted 482 days ago

Sweet!

Looks to me like you are more than ready to tackle kitchen cabinetry.

-- Charlie M. "Woodworking - patience = firewood"

View Tim from Iowa City's profile

Tim from Iowa City

183 posts in 493 days


posted 482 days ago

Looks great. I like the different wood throughout – perfect for a workshop. I wish I had the space. :)

-- Tim from Iowa City, IA

View ytsejamr's profile

ytsejamr

50 posts in 488 days


posted 482 days ago

Thanks! Yes, they were ball bearing. I think my issue was the fact that my case sizes were slightly off. I made all my drawers the same size. So on one side of the cabinet all the drawers were slightly too wide for the opening. The other side was fine. At least that’s what I think the problem was. I ended up cutting kerfs in the drawers just above and below the slide. The corresponding slide on the cabinet was digging into the drawers.

I did buy the kreg drawer slide installation jig thingy. (http://woodcraft.com/family.aspx?familyid=5075) Though, I’m not sure how much I liked it. It supposed to be able to work with ball bearing slides, but I think it’s more designed for the roller types.

View PurpLev's profile

PurpLev

2732 posts in 541 days


posted 482 days ago

Nothing is too crazy for a shop – think about it – the perfect place to try ANYTHING, and see it afterwards everyday as you work around it.. gotta make it count.

excellent outcome – I love that.

what did you use for the top ? how was it laminated/constructed?

-- When in doubt - There is no doubt - Go the safer route.

View ytsejamr's profile

ytsejamr

50 posts in 488 days


posted 482 days ago

Ah yes, the top. Practice for a laminated countertop. It’s just a piece of laminate from Home Depot on top of particle board (the high density stuff). I built the height up by adding another layer of particle board on the bottom. Not a full piece, but 8” strips along the edges and across a couple times.

Here’s another tip. Don’t use scrap pine to hold the laminate up over the contact cement when you’re dropping the laminate on. I’m pretty sure a small piece of wood stayed on the particle board. So I had a fairly sizable bump in the laminate. Oops! I tried pounding it out with a block and hammer, and ended up cracking the laminate. Oh well, lesson learned!

The edge is purpleheart screwed and plugged with maple plugs. I learned a few things about getting the edging to be at the same level as the laminate. Well, I learned how not to do it. The tip I read after the fact is to use a couple of pieces of masking tape on the laminate and then sand the edging down until you sand through the first layer of tape. Next time . . . next time . . .

View jeanmarc's profile

jeanmarc

1751 posts in 609 days


posted 482 days ago

Nice work,

-- jeanmarc manosque france

View Garyb6's profile

Garyb6

262 posts in 523 days


posted 482 days ago

Outstanding job. My number 1 needed item for my workshop. I’m jealous.

-- Garyb6, “Make everything as simple as possible, but not simpler” - Albert Einstein

View TedM's profile

TedM

1843 posts in 625 days


posted 482 days ago

LOL! When I saw the title of your post and then saw the table I was thinking it was a new name (an outfeed table) for a kitchen breakfast bar or something. Then when I read that this goes in your shop… wow! Beautiful! And the different doors are the crowning touch. Kudos!

-- I'm a wood magician... I can turn fine lumber into firewood before your very eyes! - http://www.woodworkersguide.com

View Kevin's profile

Kevin

294 posts in 850 days


posted 482 days ago

Those doors and that purple heart trim look great. I am lpanning on using the space in between the cabinet sets for storage too. I’m glad to see it works.

-- Kevin, Wichita, Kansas

View Greg Wurst's profile

Greg Wurst

716 posts in 725 days


posted 481 days ago

If I only had the room…...

Now I need to stop by the cabinet shop on my way home and look for cutoffs!

-- You're a unique and special person, just like everyone else.

View trifern's profile

trifern

7894 posts in 659 days


posted 481 days ago

Really nice project and a useful addition for your shop. Thank you for sharing.

-- My favorite piece is my last one, my best piece is my next one.

View Dan M's profile

Dan M

90 posts in 837 days


posted 481 days ago

This is fantastic! I’ve been looking around for some ideas on how to set up my 1 car garage sized shop in the new house (multi-purpose pieces, dust collection, etc.) and I think I may have just found my outfeed/assembly table .. would you be willing to share your sketchup model?

Dan

-- Dan M, SW Suburbs, Chicago IL -- http://www.djay-crafts.com

View ytsejamr's profile

ytsejamr

50 posts in 488 days


posted 481 days ago

Sure, I’ll post a link for the plans tomorrow morning. If it’s going to be a true assembly table, you may want to make the top a torsion box. I thought about it, but ended up doing the practice counter top instead.

View JimJ's profile

JimJ

13 posts in 491 days


posted 481 days ago

Hey, y,

I’m glad you said you love the pocket screws. Me too. I’ve built cabinets, two hall tables and am in the process of building two end tables with pocket screws.

I know the purists would shame us but they are so fast and so strong, I think they are great.

Jim

-- JimJ - Oakton, VA

View Chris 's profile

Chris

1467 posts in 883 days


posted 481 days ago

Nice work… I’ve thought of making something like this use as an outfeed & assy table; however, I think I would like it to be mobile. What do you think?

-- Chris

View DaveConry's profile

DaveConry

39 posts in 590 days


posted 481 days ago

Nice outfeed table! I too like the use of the different woods and the details. The drawer fronts look cool with the beveled edges and the trim around the top is sweet. Great looking and useful project! Thanks for posting it.
After experiencing similar problems as you had with gluing the top, I now keep on hand a bundle of cardboard drywall shims just for that purpose. They are reasonably cheap, easy to cut with a razor knife and always the same thickness.

-- Evil can only thrive when good men do nothing.......E. Burke

View ytsejamr's profile

ytsejamr

50 posts in 488 days


posted 481 days ago

Here’s the Sketchup model. You’ll probably have to right click and save: http://www.jfreitasphotography.com/Temp/OutfeedTable.skp

View ND2ELK's profile

ND2ELK

6136 posts in 666 days


posted 481 days ago

Great looking outfeed table! You did a beautiful job on it. Thanks for posting.

God Bless
tom

-- Mc Bridge Cabinets, Iowa

posted 481 days ago

I really like the idea of using different species of wood for each drawer. That way in the future, when you are looking for inspiration, you have a reference point for what all those different woods look like. Nice job.

-- -Jason, Nashville

View ytsejamr's profile

ytsejamr

50 posts in 488 days


posted 481 days ago

“I really like the idea of using different species of wood for each drawer. That way in the future, when you are looking for inspiration, you have a reference point for what all those different woods look like. Nice job.”

Yeah, I was thinking kind of the same way. I figured if I someday make things for people, I’ll have plenty of examples of the types of woods. I may continue the theme if I make more cabinets/benches for the shop. Pick a different wood every time. I could get real crazy and go with different finishes too, but that might take it a little too far. :-)

View ytsejamr's profile

ytsejamr

50 posts in 488 days


posted 481 days ago

“Nice work… I’ve thought of making something like this use as an outfeed & assy table; however, I think I would like it to be mobile. What do you think?”

This one might be a bit heavy to be mobile. It’s 4’ by about 5’. Loaded with tools . . . it’s freakin’ heavy! I’d think about another design if I was going to make it mobile.

View motthunter's profile

motthunter

2079 posts in 691 days


posted 481 days ago

almost too pretty for the shop.

-- making sawdust....

View Dan M's profile

Dan M

90 posts in 837 days


posted 480 days ago

Awesome – thanks!

-- Dan M, SW Suburbs, Chicago IL -- http://www.djay-crafts.com

View Michael Brailsford's profile

Michael Brailsford

212 posts in 486 days


posted 477 days ago

Why would you have delusions to build your own kitchen cabinets? Your shop is already nicer looking than any commercially available cabinets out there, as well as many custom ones as well.

-- Michael A. Brailsford

View Todd Thomas 's profile

Todd Thomas

4827 posts in 341 days


posted 299 days ago

great job

-- Todd, Oak Ridge, TN, Hello my name is Todd and I'm a Toolholic, I bought my last tool 10 days, no 4 days, oh heck I bought a tool on the way here! †

View blockhead's profile

blockhead

292 posts in 201 days


posted 191 days ago

Beautiful job and an awesome addition to a workshop!

-- Brad, Oregon- Wood, it's what's for dinner.

View a1Jim's profile

a1Jim

16598 posts in 469 days


posted 191 days ago

This is great out feed table

-- Jim from Heirloom Woodshop Southern Oregon

View Rick  Dennington's profile

Rick Dennington

318 posts in 87 days


posted 66 days ago

Beautiful table, and a fantastic array of color for the drawers. Nice clean lines and functional, too.
You mentioned something about the laminate and trim up above in a post—one tip I could offer if I may:
build your top up and then add the trim next. Laminate the top a little oversize(1/4-1/2”), and then trim the top with a router all the way around. That way, everything will be flush. my two pennies. Rick.

-- Remember--- one good turn-- gets most of the blanket!!!!

posted 32 days ago

Another quick tip for laminating the top… Do your edge wrap to your subsurface. Laminate the entire thing including over the hardwood. Trim flush with the edges and then to highlight your edge wrapping, use a 45 degree chamfer bit to expose some of the hardwood edging. For a sample of this technique, look at my router table edges… I do this with all my shop cabinets and find that I don’t have to worry about accidentally chipping the edges of the laminate and it add a nice profile to the table edges… Just some more ideas for everyone…
PS: Excellent looking (and funky) outfeed table… will be building one of them for my table saw soon…
Wisty

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