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Cutting boards - a different style

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Project by LoydMoore posted 09-10-2013 01:14 AM 1044 views 3 times favorited 7 comments Add to Favorites Watch

Lot’s of design options using this technique. Once the templates are made it only takes about 1 hr of actual work to build the board from start to finish. Since I was doing some heavy router work on the second face, I allowed the first glue up to set in the clamps overnight.

The wave templates are made from 1/2” MDF. I separated the two sides with a 1/4” bit and then faced them with 1/8” maple strips. Just used the same glue up procedure I use to glue up the ribbon style boards. As an added precaution I waxed the working faces of the maple strips before glue up. IMO, facing the edges made for a much better fit since any dips or bumps in the MDF were leveled out.

It is important to match the template sides together and mark a “0” point on both boards. Then just make sure the “0” point is aligned with one end of the board. I used blue tape so that I could move the design around on the template.

Attach the template to the hardwood of your choice with DBL back tape and band saw as close to the template as possible without damaging the template. Just run the template edge along the lower bearing on a real good trim bit (I don’t think I would try this with a $20 bit). I found that there is a real tendency for tear out when going into the tangent of outside radiuses so I did a climb on that area.

Caution: a climb cut on a router table against 1 1/4” hardwood is dangerous. A clean floor, good stance and patience ar necessary.

-- Loyd, San Angelo, TX http:www.moorewoodenboxes.com





7 comments so far

View MarkTheFiddler's profile

MarkTheFiddler

1783 posts in 843 days


#1 posted 09-10-2013 04:07 AM

Beautiful set Loyd. Thanks for representing the Lone Star so well. I amazed that you can knock those out in an hour!

-- Thanks for all the lessons!

View Ken90712's profile

Ken90712

14947 posts in 1843 days


#2 posted 09-10-2013 08:58 AM

Nice work,,, they look great.

-- Ken, "Everyday above ground is a good day!"

View GarageWoodworks's profile

GarageWoodworks

432 posts in 811 days


#3 posted 09-10-2013 11:37 AM

View mloy365's profile

mloy365

433 posts in 1785 days


#4 posted 09-10-2013 11:50 AM

Very nice! Thanks for the details.

-- Mike - Northern Upper Michigan

View LKJR's profile

LKJR

5 posts in 373 days


#5 posted 09-11-2013 04:07 PM

Very Nice, This gives me some ideas for christmas presents

View oldnovice's profile

oldnovice

3761 posts in 2022 days


#6 posted 09-11-2013 04:46 PM

Good looking design!

Templates sure make router work a lot easier and provide better results. I use templates with guide bushings and/or bearing bits.

-- "I never met a board I didn't like!"

View Fishinbo's profile

Fishinbo

11236 posts in 830 days


#7 posted 09-13-2013 02:27 PM

Beautiful and well designed boards! Very nice wood colors and finish. Well done!

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