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Elephant Rocker

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Project by Malone posted 09-05-2013 08:35 AM 1634 views 6 times favorited 7 comments Add to Favorites Watch

The Mrs. saw an elephant-shaped child’s rocking chair on the internet (that’s an elephant-shaped chair, not an elephant-shaped child) and loved it. I don’t know whether it’s kosher to tell the name of the company whose design I knocked off, but you can see the real item if you google for “wood elephant rocker”. It was a nice looking item, but I thought it was a little expensive and it seemed like a pretty simple design. I figured I could make my own knock-off. Plus, it would be made by my own two hands!

I’m new to woodworking. Previous to this item, my best output had been the proverbial birdhouse and a planter box held together with about 4000 nails. So, as simple as the rocker is, it was a bit of a step forward for me from a technical standpoint.

Here’s how I went about it. First, I found the dimensions and a good profile image of the rocker on the internet. Then I took the image and drew a grid over it in Photoshop at a scale of 1-inch squares. I thought about including my gridded image in this post but, although I’m not above copying someone else’s design for my own personal project, I don’t think it’s my place to reproduce it here.

Next, I drew a 1-inch grid on my plywood (I used 3/4” birch plywood from the blue store) and used it as a guide to transfer the shape of the rocker. I carefully cut it out with a jigsaw. Once I had smoothed out a couple of rough spots, I used the first side as a pattern and traced the design on the other piece of plywood. I just roughed in the shape using the jigsaw on the second piece and then attached the first piece to it with some double-sided carpet tape so I could use it as a pattern and finish cutting the shape using a flush trim router bit. This way both sides are precisely the same shape. The carpet tape left some residue on the wood which was a pain to clean off, so I might try a different method if I had it to do over.

I used a round-over router bit to soften the edges. The seat and back are just rectangular pieces, the only complication being an angle cut on the seat back. I intentionally cut the seat a little long because I wanted to base my dado cuts on it, but I didn’t want to commit to an angle yet. To cut the dadoes, I placed the seat perpendicular to a side, positioned where I intended to make my cut, and then placed two straight pieces of plywood on either side of the seat and clamped them down. Then I removed the seat piece, so I was left two pieces of plywood that I could use as a guide for my flush trim bit. Square the ends with a chisel. Then the same thing for the seat back.

Now it was time to cut the same dadoes on the opposite side. So now I had a problem. I needed to make two dado cuts in a fairly arbitrary location the middle of the piece with very little in the way of reference points. How could I ensure that I make the cuts in exactly the same place, same angle, same length, only in a mirror image? I puzzled over this for a while and came up with this solution. I cut some strips the same length as my seat and back, but only deep enough to stand a little proud of the dadoes. I put these in place dry, but put a LITTLE glue on the tops. Then I placed the second side on top of the lightly glued strips. With the two sides almost right together, I could get them perfectly aligned. When the glue was dry enough to pull the strips out of the dadoes I separated the sides and traced the outline of the strips. Now I had an exactly marked mirror image of the first side.

It might have been easier to just create a pattern that had the dadoes cut all the way through, and then just use that to mark both sides. In fact, I’m sure it would have been easier. I just didn’t think of it at the time.

I ran the round-over bit across the seat and back, making sure not to round-over the bit that goes in the dado. I used Titebond on the dado joints and the butt joint between the seat and back. It was good to see it all in one piece at last! To finish I filled a few gaps in the plywood with wood filler, sanded all over a couple of times, used two coats of oil based primer, three coats of latex paint and three coats of glossy Polycrylic.





7 comments so far

View ChrisK's profile

ChrisK

1222 posts in 1777 days


#1 posted 09-05-2013 12:14 PM

Nice job, I know plenty of kids who would like this.

-- Chris K

View Julian's profile

Julian

525 posts in 1386 days


#2 posted 09-05-2013 02:03 PM

Looks great.

-- Julian

View CFrye's profile

CFrye

3424 posts in 536 days


#3 posted 09-05-2013 03:38 PM

Nice job and great first posted project Malone! I like the way you made it so a child can just walk up and sit down (ones I’ve seen in the past were for babies and had a restraint/safety(?) feature to keep the infant from falling out. Thanks for sharing.

-- God bless, Candy

View Malone's profile

Malone

4 posts in 775 days


#4 posted 09-05-2013 09:14 PM

Thanks a lot, Chris, Julian and Candy!

View JoeinGa's profile

JoeinGa

3365 posts in 703 days


#5 posted 09-05-2013 09:47 PM

Oh, thanks a bunch! If my wife sees this, she’s gonna want one for our grand daughter! :-)

Sweet little chair!

-- Perform A Random Act Of Kindness Today ... Pay It Forward

View hunter71's profile

hunter71

2063 posts in 1882 days


#6 posted 09-06-2013 12:31 AM

Good job man.

-- A childs smile is payment enough.

View Fishinbo's profile

Fishinbo

11301 posts in 871 days


#7 posted 09-10-2013 01:37 PM

Cool elephant rocker! Like the sweet design, I’m sure kids will adore it. Well done!

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