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Prototype Keepsake Chest

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Project by Ribeye posted 333 days ago 1193 views 5 times favorited 11 comments Add to Favorites Watch

I had seen this chest on a magazine cover a while ago, and thought it would be a great present for my daughters. This project, with the coopered lid, finger joints, and bent bands, promised to introduce me to some new techniques. In the spirit of Norm, I decided to make a prototype chest out of “paahpla” before breaking into my stash of walnut. The dimensions are: 21” long x 12 inches deep x 14” tall

The main body of the chest is made from a single wide board, with finger joints made on the table saw using a stop block and a shim the exact width of my rip blade. The method actually worked very well, making very tight joints. I laid out the fingers in a symetrical pattern, so I was able to make four cuts on each board with each setup. The fingers on the lid were cut by hand, since I couldn’t figure out how to do it on the table saw. The rounded top of the lid was actually fairly easy, and gave me an excuse to use my handplane.

The strips are made of cherry and were bent on a hot pipe using the method shown in the magazine article. That turned out to be harder than anticipated. I blew out and burned several pieces before I got it right. Next time I will probably steam the strips and use the lid as a drying form. I used copper nails to attach the strips, and managed to find matching hinges and handles. The finish is Danish oil.

I’ve already got two more chests in progress for the girls. They will be slightly smaller, since my walnut boards are not quite as wide as the poplar, but I still expect they will love having a “treasure chest”





11 comments so far

View Tugboater78's profile

Tugboater78

940 posts in 797 days


#1 posted 333 days ago

Pretty nice!

-- Justin - the tugboat woodworker - " nothing changed me like the first shnick from a well sharpened, decent hand plane"

View Michael Wilson's profile

Michael Wilson

587 posts in 1096 days


#2 posted 333 days ago

Yep. Nice work. Not sure I’ve ever seen finger joints up in to the lid like that.

What is that “bent on a hot pipe” method?

View a1Jim's profile

a1Jim

112002 posts in 2183 days


#3 posted 333 days ago

Unique design ,well done.

-- http://artisticwoodstudio.com Custom furniture

View aussiedave's profile

aussiedave

3014 posts in 430 days


#4 posted 333 days ago

Awesome keepsake chest…love the contrasting bands on the chest…great job.

-- Dave.......Keep calm and make more sawdust....

View Northwest29's profile

Northwest29

688 posts in 1096 days


#5 posted 333 days ago

Very nice project – well done. Care to share which magazine cover?

-- Ron, Eugene, OR, "Curiosity is a terrible thing to waste."

View Ribeye's profile

Ribeye

8 posts in 762 days


#6 posted 333 days ago

Thanks for the kind words guys. It looks like the Aug/Sept issue of American Woodworker was the one that detailed this chest build and the hot pipe bending. The chest appears on the front of their 25 years of magazines collection as well. I attached a picture of my hot pipe bending jig. You soak thin strips of wood in water, and bend them around the pipe, which acts as a form and heater in one. My issue was that by the time the wood heated up enough to release and start bending, it was scorching on the bottom side.

View tomd's profile

tomd

1728 posts in 2376 days


#7 posted 333 days ago

Very nice work, looks great. The finger joints look excellent, I’ve bent wood using a heat gun. Will like to see the walnut chests.

-- Tom D

View Fishinbo's profile

Fishinbo

11216 posts in 781 days


#8 posted 330 days ago

It looks fantastic, great design and joints. Your daughters will love and cherish them. Great job!

View majuvla's profile

majuvla

3279 posts in 1473 days


#9 posted 328 days ago

Beautiful and realistic deatils. Cherry looks great

-- Ivan, Croatia, Wooddicted

View Marty Smoley's profile

Marty Smoley

156 posts in 325 days


#10 posted 324 days ago

Pretty impressive. I love the look. Copper nails are a nice touch to the strips.

-- Marty, http://www.wickedpiggy.com

View Patrick71's profile

Patrick71

1 post in 289 days


#11 posted 289 days ago

Beautiful

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