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Joiner's mallet

Project by ben posted 132 days ago 335 views 3 times favorited 11 comments Add to Favorites
Joiner's mallet Joiner's mallet Joiner's mallet Click the pictures to enlarge them

I’m not sure this is worthy of project status, since it only took a few hours. Thanks to Lee for inspiration and PaBull for the plans .

The wood is all scrap: striped maple for the head, cherry for the handle and walnut wedges. I did use 5oz of lead shot on each side for weight, left loose (instead of epoxying in place).

I may still futz with the handle – I did only minimal trimming of wood, since I can remove more later as I figure out what works.

EDIT: If you try to make this from the plans, one bit of advice. For my “first mallet” I followed the plans rather closely, but they didn’t give a length for the handle. I just scaled it from the pics, and went with it. I don’t yet know whether I would have kept them, but if you do the same, keep some extra length in the handle—an inch or two. You can always take it off, but you can’t put it back.

-b


11 comments so far

View Chris 's profile

Chris

1261 posts in 531 days


posted 132 days ago

Nice job…. Is this your first mallet? I’ve mad couple recently and really enjoyed doing so.

-- Chris

View Tim from Iowa City's profile

Tim from Iowa City

152 posts in 140 days


posted 132 days ago

Slick mallet Ben.

-- Tim from Iowa City, IA

View Lee A. Jesberger's profile

Lee A. Jesberger

2898 posts in 519 days


posted 132 days ago

Hi Ben;

Great job. I’m glad you let me know about it.

I’m happy to have finally inspired someone in my lifetime. I’ve been working on that for years!

The futzing with the handle is a great idea, as you’ll have it fitting your hand just right. It’s best to round over the edges of the handle a bit, as it’s much nicer to hold and use.
You did the right thing leaving the shot loose. Gives it more whacking power!

They are fun to make.

I’m going to post a couple more soon, since I rarely get to make something for me.

Thank you;

Lee

-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com

View trifern's profile

trifern

5043 posts in 307 days


posted 131 days ago

Looks like a project to me. A nice one at that. Thank you for sharing.

-- My favorite piece is my last one, my best piece is my next one.

View Texasgaloot's profile

Texasgaloot

425 posts in 240 days


posted 131 days ago

Looks like your mallets are a hit…

Very inspiring. I’ll be third generation inspired by Lee.

-- There's no tool like an old tool...

View TheGravedigger's profile

TheGravedigger

199 posts in 564 days


posted 131 days ago

Nice piece. I like shop-made tools. As for the handle, what I do is use them till I get a “hot spot” on my hand, and then tune that area a little. After a while, you’ve got a handle that feels like it was made just for you. Of course, it was!

-- Robert from Raymond, MS. "We are what we repeatedly do. Excellence is therefore not a practice, but a habit." - Aristotle

View ben's profile

ben

155 posts in 410 days


posted 131 days ago

Thanks, all of you. It is indeed my first mallet, but not my last—I have a Krenov plane that needs a small adjusting hammer, so I hope to make a smaller one soon. Frankly, few things to me are as striking as hand built tools. A spokeshave and another Krenov-style plane are next on my list. So Lee, keep your hand made tools blog rolling!

Texas (or anybody else wanting to make this)—if you try to make this from the plans, one bit of advice. For my “first mallet” I followed the plans rather closely, but they didn’t give a length for the handle. I just scaled it from the pics, and went with it. I don’t yet know whether I would have kept them, but if you do the same, keep some extra length in the handle—an inch or two. You can always take it off, but you can’t put it back.

-b

View thetimberkid's profile

thetimberkid

1684 posts in 243 days


posted 131 days ago

Great job!

Thanks for the post

Callum

-- Look great, get your TTK merchandise now! http://www.printfection.com/thetimberkid/ Check out my site http://thetimberkid.blogspot.com/

View Lee A. Jesberger's profile

Lee A. Jesberger

2898 posts in 519 days


posted 127 days ago

H Ben;

Did you get the leather added yet?

Lee

-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com

View ben's profile

ben

155 posts in 410 days


posted 127 days ago

Lee,

Not yet—I have had things going on the last couple night, and I’m leaving town tomorrow for a few days. Hopefully I can get the contact cement tonight, but if not it will wait until next week. I will definitely post a pic as soon as it’s done.

-b

View Lee A. Jesberger's profile

Lee A. Jesberger

2898 posts in 519 days


posted 118 days ago

Hi Ben;

It looks REAL good.

Excellent tip on the handle length!

Also, the idea of shaping the handle as you use it is a good idea as well.

I’d be a little afraid to leather only one side of the head.

Since I use mine to remind me of things when I make a mistake, why add injury to insult!!!

Lee

-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com

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