| Project by ben | posted 132 days ago | 335 views | 3 times favorited | 11 comments | ![]() |
I’m not sure this is worthy of project status, since it only took a few hours. Thanks to Lee for inspiration and PaBull for the plans .
The wood is all scrap: striped maple for the head, cherry for the handle and walnut wedges. I did use 5oz of lead shot on each side for weight, left loose (instead of epoxying in place).
I may still futz with the handle – I did only minimal trimming of wood, since I can remove more later as I figure out what works.
EDIT: If you try to make this from the plans, one bit of advice. For my “first mallet” I followed the plans rather closely, but they didn’t give a length for the handle. I just scaled it from the pics, and went with it. I don’t yet know whether I would have kept them, but if you do the same, keep some extra length in the handle—an inch or two. You can always take it off, but you can’t put it back.
-b
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11 comments so far
Chris
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1261 posts in 531 days
posted 132 days ago
Nice job…. Is this your first mallet? I’ve mad couple recently and really enjoyed doing so.
-- Chris
Tim from Iowa City
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152 posts in 140 days
posted 132 days ago
Slick mallet Ben.
-- Tim from Iowa City, IA
Lee A. Jesberger
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2898 posts in 519 days
posted 132 days ago
Hi Ben;
Great job. I’m glad you let me know about it.
I’m happy to have finally inspired someone in my lifetime. I’ve been working on that for years!
The futzing with the handle is a great idea, as you’ll have it fitting your hand just right. It’s best to round over the edges of the handle a bit, as it’s much nicer to hold and use.
You did the right thing leaving the shot loose. Gives it more whacking power!
They are fun to make.
I’m going to post a couple more soon, since I rarely get to make something for me.
Thank you;
Lee
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
trifern
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5043 posts in 307 days
posted 131 days ago
Looks like a project to me. A nice one at that. Thank you for sharing.
-- My favorite piece is my last one, my best piece is my next one.
Texasgaloot
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425 posts in 240 days
posted 131 days ago
Looks like your mallets are a hit…
Very inspiring. I’ll be third generation inspired by Lee.
-- There's no tool like an old tool...
TheGravedigger
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199 posts in 564 days
posted 131 days ago
Nice piece. I like shop-made tools. As for the handle, what I do is use them till I get a “hot spot” on my hand, and then tune that area a little. After a while, you’ve got a handle that feels like it was made just for you. Of course, it was!
-- Robert from Raymond, MS. "We are what we repeatedly do. Excellence is therefore not a practice, but a habit." - Aristotle
ben
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155 posts in 410 days
posted 131 days ago
Thanks, all of you. It is indeed my first mallet, but not my last—I have a Krenov plane that needs a small adjusting hammer, so I hope to make a smaller one soon. Frankly, few things to me are as striking as hand built tools. A spokeshave and another Krenov-style plane are next on my list. So Lee, keep your hand made tools blog rolling!
Texas (or anybody else wanting to make this)—if you try to make this from the plans, one bit of advice. For my “first mallet” I followed the plans rather closely, but they didn’t give a length for the handle. I just scaled it from the pics, and went with it. I don’t yet know whether I would have kept them, but if you do the same, keep some extra length in the handle—an inch or two. You can always take it off, but you can’t put it back.
-b
thetimberkid
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1684 posts in 243 days
posted 131 days ago
Great job!
Thanks for the post
Callum
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Lee A. Jesberger
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2898 posts in 519 days
posted 127 days ago
H Ben;
Did you get the leather added yet?
Lee
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
ben
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155 posts in 410 days
posted 127 days ago
Lee,
Not yet—I have had things going on the last couple night, and I’m leaving town tomorrow for a few days. Hopefully I can get the contact cement tonight, but if not it will wait until next week. I will definitely post a pic as soon as it’s done.
-b
Lee A. Jesberger
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2898 posts in 519 days
posted 118 days ago
Hi Ben;
It looks REAL good.
Excellent tip on the handle length!
Also, the idea of shaping the handle as you use it is a good idea as well.
I’d be a little afraid to leather only one side of the head.
Since I use mine to remind me of things when I make a mistake, why add injury to insult!!!
Lee
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com