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Dovetail Saw

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Project by Nugs posted 337 days ago 1215 views 3 times favorited 8 comments Add to Favorites Watch

Dovetail saw I built out of a kit. The kit came with the saw blade, brass back and brass bolts. I used a handle template I found online. I cut the blank out with a bandsaw and used forstner bits for the curves too tight for the saw. Most of the shaping was done with a rasp then hand sanded up the grits to a nice smooth finish.

The hardest part was cutting the seating for the saw, this had to be perfectly straight, as well as tight so the blade didn’t wobble. The only saw with I had with a thin enough kerf was my hack saw, I hacked away and somehow managed to keep it straight.

The handle is built out of bulletwood finished with shellac, I wet sanded the blade and brass to 600 to give it a nice sheen.

I did my first set of dovetails with this saw tonight, the saw cuts way better than any other saw I have. I’ll have to watch out though, I might get addicted to dovetailing and try my hardest to do dovetails wherever I can.





8 comments so far

View HillbillyShooter's profile

HillbillyShooter

4342 posts in 889 days


#1 posted 337 days ago

Very nice looking saw—congratulations on a job well done.

-- John C. -- "Firearms are second only to the Constitution in importance; they are the peoples' liberty's teeth." George Washington

View Rafe Demers's profile

Rafe Demers

54 posts in 582 days


#2 posted 337 days ago

Great job on this, would you mind sharing where you got the kit? 1 of those projects I have beed considering to do myself.

-- Rafe Demers

View Nugs's profile

Nugs

31 posts in 474 days


#3 posted 336 days ago

Rafe Demers, I got the kit from Winsor Saw (www.winsorsaw.com) I have a tenon saw kit from them as well, I can’t wait to get started on it.

View 489tad's profile

489tad

2205 posts in 1608 days


#4 posted 336 days ago

You did yourself proud. I really like the look of the handle.

-- Dan, Naperville IL, I.G.N.

View Don W's profile

Don W

14606 posts in 1164 days


#5 posted 336 days ago

excellent!! I really like the brass back.

-- Master hand plane hoarder. - http://timetestedtools.com

View Rafe Demers's profile

Rafe Demers

54 posts in 582 days


#6 posted 336 days ago

Thanks for info, looking forward to seeing your tenon saw when its done. Keep up the great work!

-- Rafe Demers

View Fishinbo's profile

Fishinbo

11216 posts in 772 days


#7 posted 334 days ago

Great looking and sharp saw! Like the shape on the handle and your dovetails are perfect.

—www.sawblade.com

View Joe Lyddon's profile

Joe Lyddon

7618 posts in 2649 days


#8 posted 328 days ago

COOL saw & handle!

Do you have a Link to the Kit?

Thank you.

-- Have Fun! Joe Lyddon - Alta Loma, CA USA - Home: http://www.WoodworkStuff.net ... My Small Gallery: http://www.ncwoodworker.net/pp/showgallery.php?ppuser=1389&cat=500"

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