LumberJocks

Rex Billiard Table

Project by Michael Brailsford posted 565 days ago 3267 views 10 times favorited 42 comments Add to Favorites Watch

I call this table the “Rex” because all of the wood for the project came from recycled handrails from Rex hospital. It makes me sick to think of the thousands of boardfeet of maple that went to the landfill before I was able to claim the rest. This was my first billiard table and it was an exciting project. A Little more on the wood, the hand rails were installed in the hospital in 1980. I started working at the hospital in 97 and they started changing the rails out to plastic ones in 99. They are easier to keep clean.
So when I got each rail they had many coats of poly on them, as well as lots of gum and god know what else. They were milled to 8/4 and had a one inch wide groove routed in the back about 1” from the top (that was where the majority of the gum was). Each one was able to be milled in several ways. I could resaw off two 3/8’s strips off the back, one 1” and another about 3” wide. That left me with a piece of 3/4 x 5”. I could also rip it at the groove and get a piece 1 3/4” x 3”. I used it in both ways on the table. The base was laminated up pieces of the 1 3/4×3”, while the legs were laminated pieces of the 3/4” x 5”.

-- Michael A. Brailsford


42 comments so far

View GarageWoodworks's profile

GarageWoodworks

303 posts in 594 days


posted 565 days ago

Wow! That is awesome. I’ve always wanted to build one of those. Did you follow plans? How long did it take to complete?
Any in-progress pics?

Details man! Need details.

-- Brian http://www.garagewoodworks.com

View Mark Shymanski's profile

Mark Shymanski

1650 posts in 684 days


posted 565 days ago

Echoing Brian’s comments, that is a tremendous table. This is the kind of project to do once the kids have grown and aren’t using the basement as a play area…I could use it as a play area LOL. Thanks for the great post.

-- ...it's rennovation time!!!

View NY_Rocking_Chairs's profile

NY_Rocking_Chairs

445 posts in 568 days


posted 565 days ago

Awesome, really makes me wish I had room for one. Out of curiosity, where did you go for the slate?

-- Rich, WNY, www.nyrockingchairs.com

View glennl's profile

glennl

24 posts in 598 days


posted 565 days ago

Awesome table!

-- GlennL, New Jersey

View trifern's profile

trifern

7941 posts in 738 days


posted 565 days ago

Great looking billiards table. Thank you for sharing.

-- My favorite piece is my last one, my best piece is my next one.

View Michael Brailsford's profile

Michael Brailsford

212 posts in 565 days


posted 565 days ago

I did not follow any plans. The story behind it is as follows: I had been building furniture for many years but building a billiard table never entered my mind. My wife and I were out shopping for a table and were pretty much blown away by the prices for a quality table. A Brunswick Mission style table (btw the Brunswick salesman told me that Brunswick has to pay for use of the Mission name…..How Pathetic) is $5500. After looking my wife said “why don’t you build one”. As silly as it now seems in retrospect I was thinking “because billiard tables are made at factories”. After doing a little research on line I found there was nothing on a billiard table I could not do. I learned the needed dimensions of different parts, drew up some prints and went for it. I bought all of the parts needed on line, retail. I then was able to find a place to by wholesale for the next two tables, but have now been shut off because I do not buy enough from them (????). If you build one expect to pay around $1000 for materials. The first table took me 160 hours. The bed frame I built with 8/4 poplar it was cheaper and easier to work with and the parts of it that are visible I covered in maple. Be very careful on how you have you slate shipped my first set came broken and it took alot of time and energy arguing with the trucking company to get them to cover the loss. The hardest part to fabricate were the rails. The tolerances are VERY tight. It is what controls how your ball rebound.
I hope this information helps

-- Michael A. Brailsford

View scottb's profile

scottb

3409 posts in 1298 days


posted 564 days ago

great table. and a great salvage. I would love to have one of these in my living room, who needs a couch!?

-- I am always doing what I cannot do yet, in order to learn how to do it. - Pablo Picasso -- http://blanchardcreative.etsy.com -- http://snbcreative.wordpress.com/

View John Gray's profile

John Gray

1998 posts in 856 days


posted 564 days ago

BEAUTIFUL!!!!! Thanks for posting.

-- Only the Shadow knows....................

View GarageWoodworks's profile

GarageWoodworks

303 posts in 594 days


posted 564 days ago

No plans! Even more impressive! You hit it out of the park!

-- Brian http://www.garagewoodworks.com

View jeanmarc's profile

jeanmarc

1751 posts in 687 days


posted 564 days ago

Great looking billiards table.

-- jeanmarc manosque france

View Dick, & Barb Cain's profile

Dick, & Barb Cain

7210 posts in 1270 days


posted 563 days ago

One of the nicest looking pool tables I’ve seen.

Great craftsmanship!

It’s a shame about all the good material that ends up in the landfills.

-- -** You are never to old to set another goal or to dream a new dream ****************** Dick, & Barb Cain, Hibbing, MN. http://www.woodcarvingillustrated.com/gallery/member.php?uid=3627&protype=1

View Karson's profile

Karson

28894 posts in 1372 days


posted 563 days ago

Great Table. We had one as a kid and I remember my father wanting to move it from one room in the basement to another. He was going to have a company move it. I suggested that we try and if we fail then get the company involved.

Setting up the table was simple. we found that shoting the balls on just the slate, it was easier to determine if it was flat that to use a level and find that you were off a part of a bubble and never know it..

Very nice design and construction.

-- I've been blessed with a father who liked to tinker in wood, and a wife who lets me tinker in wood. Southern Delaware karson_morrison@bigfoot.com †

View ND2ELK's profile

ND2ELK

7442 posts in 745 days


posted 563 days ago

Beautiful table! You did a great job on it. I only had a chance to work on one of these tables in a restoration job. A guy had a 1889 Brunswick table that was his grandfathers. It had been stored up in a barn loft for years. It was quite elaberate and really had fun redoing it. Always regret that I never took a before and after picture of it. I was surprised I could find all the parts for the restoration at the time. Thanks for posting.

God Bless
tom

-- Mc Bridge Cabinets, Iowa

View Grumpy's profile

Grumpy

15140 posts in 822 days


posted 553 days ago

Very nice job Michael. I know the work that goes into making one of these tables. Good luck in the contest.

-- Grumpy - "Always look on the bright side of life"- Monty Python

View Michael Brailsford's profile

Michael Brailsford

212 posts in 565 days


posted 553 days ago

Thank you Grumpy. It was a bunch of work but well worth every bit. Billiard tables are alot of fun to build

-- Michael A. Brailsford

View RobS's profile

RobS

1256 posts in 1277 days


posted 552 days ago

From the hospital hall to games of nine ball, nice save and best of luck.

-- Rob (A) Waxahachie,TX

View SteveKorz's profile

SteveKorz

2028 posts in 685 days


posted 552 days ago

Wow, this is really nice! You’ve done a great job on it…

-- As iron sharpens iron, so one man sharpens another. (Proverbs 27:17) †

View Karson's profile

Karson

28894 posts in 1372 days


posted 550 days ago

Congratulations on your first prize in the recycled catagory.

-- I've been blessed with a father who liked to tinker in wood, and a wife who lets me tinker in wood. Southern Delaware karson_morrison@bigfoot.com †

View YorkshireStewart's profile

YorkshireStewart

795 posts in 872 days


posted 550 days ago

Congratulations Michael. Well deserved!

-- Res severa verum gaudium - True pleasure is a serious business. http://www.folksy.com/shops/TreeGems

View dennis mitchell's profile

dennis mitchell

3854 posts in 1285 days


posted 549 days ago

View Michael Brailsford's profile

Michael Brailsford

212 posts in 565 days


posted 549 days ago

Thank you very much Karson, Stewart, & Dennis.

-- Michael A. Brailsford

View rikkor's profile

rikkor

11329 posts in 846 days


posted 549 days ago

Congrats on winning the challenge, and congrats on a very fine table.

View Michael Brailsford's profile

Michael Brailsford

212 posts in 565 days


posted 549 days ago

Thank you Rikkor.

-- Michael A. Brailsford

View john's profile

john

1364 posts in 1353 days


posted 549 days ago

Congrats to you Michael for a well deserved win .

-- John in Belgrave ,(Slideshow http://cid-69bce320c6d8b119.spaces.live.com/ (Website) http://www.extremebirdhouse.com

View Michael Brailsford's profile

Michael Brailsford

212 posts in 565 days


posted 549 days ago

Thank you John. It is very kind of you to say. Your birdhouses astounded me. I like the designs and workmanship.

-- Michael A. Brailsford

View jinxedjohn's profile

jinxedjohn

3 posts in 602 days


posted 549 days ago

Amazing work and Congratulations on your 1st place win! I am sure you are very proud of your table. It is simply beautiful.

-- John

View Michael Brailsford's profile

Michael Brailsford

212 posts in 565 days


posted 549 days ago

Thank you John.

-- Michael A. Brailsford

View jeanmarc's profile

jeanmarc

1751 posts in 687 days


posted 549 days ago

Congrats to you Michaelon your 1st place win splendid work very beautiful billiards

-- jeanmarc manosque france

View Michael Brailsford's profile

Michael Brailsford

212 posts in 565 days


posted 548 days ago

Thank you Jeanmarc.

-- Michael A. Brailsford

View wdh's profile

wdh

6 posts in 611 days


posted 548 days ago

Awesome pool table!! I love to shoot pool and always wated to make one but thought it would be hard to get the slate(and time to build it).It must give you a great sense of pride to play on it.Congrats on your win.

-- Wayne,Saint John,NB

View thetimberkid's profile

thetimberkid

1942 posts in 674 days


posted 548 days ago

Great job!

Thanks fror the post

Callum

-- For wood working podcasts with a twist check out http://thetimberkid.com/

View Michael Brailsford's profile

Michael Brailsford

212 posts in 565 days


posted 548 days ago

Wayne, the slate and other parts needed are not that hard to find. It is a challenging job but well worth it.

Thank you Callum.

-- Michael A. Brailsford

View Douglas Bordner's profile

Douglas Bordner

3473 posts in 1035 days


posted 548 days ago

Congrats in the win. Fine job!

-- "Bordnerizing" perfectly good lumber for over a decade.

View socal's profile

socal

6 posts in 792 days


posted 547 days ago

Michael – Congrats on winning the contest. I’m glad that the judging obviously factored mechanical excellency and difficulty of build into the equation, not just aesthetics.

Great, impressive job. – JB

-- -JB

View Michael Brailsford's profile

Michael Brailsford

212 posts in 565 days


posted 547 days ago

Thank you Douglas and JB.

-- Michael A. Brailsford

View jrlwoodworks's profile

jrlwoodworks

14 posts in 964 days


posted 534 days ago

that is a amazing job!! i would love to get my hands on a table like that.

-- jrlwoodworks

View Dennis Zongker's profile

Dennis Zongker

1221 posts in 563 days


posted 493 days ago

looking at your projects. “Wow” this is beautifull, excellent craftsmanship & design. Thanks for posting

-- Dennis Zongker

View Todd Thomas 's profile

Todd Thomas

4822 posts in 420 days


posted 383 days ago

wow….great looking pool table…. excellent craftsmanship…

-- Todd, Oak Ridge, TN, Hello my name is Todd and I'm a Toolholic, I bought my last tool 10 days, no 4 days, oh heck I bought a tool on the way here! †

View MDRoehl's profile

MDRoehl

49 posts in 83 days


posted 75 days ago

Hey Michael, I have two slate sets from two horribly built pool tables. I have been thinking about the design of the first one that I’m going to build. Like the mission look and might do something similar. Great job and thanks for the heads up on the time it would take to constuct this project. I like the flush mount pockets, do you know where you remember where you got them?

-- Sawdust in my veins--

View kimball's profile

kimball

90 posts in 268 days


posted 35 days ago

Michael, Fantastic project and it’s super that all that good wood was recycled.
Kimball

View WistysWoodWorkingWonders's profile

WistysWoodWorkingWonders

1636 posts in 128 days


posted 7 days ago

wow, what an excellent table… not something that most guys are willing to challenge… I commend you on the build and great job in getting some of the maple from the handrails and keeping them out of the landfills…

-- Cut the Wood, not your fingers... you'll feel much better... this I promise...

View a1Jim's profile

a1Jim

23636 posts in 548 days


posted 7 days ago

Great pool table.

-- Jim from Heirloom Woodshop, custom furniture ,maker, woodworking school, http://www.heirloomwoodshop.com/

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