LumberJocks

Router Jig for making round boxes

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Project by Julian posted 08-06-2013 03:52 PM 101493 views 122 times favorited 46 comments Add to Favorites Watch

This is my first attempt at making what I call a round box. I saw videos on YouTube showing how people make drums with their homemade jigs. I do not know how to play the drums so I decided I would make the wooden shell and make a round box. The shell is made from 20 pieces of walnut. The pieces are cut as staves. Still need to make the bottom and top lid. Outside cutting jig sits on top of the router table.

Inside cutting jig. Circle must be large enough for your router to fit inside. My Bosch router was too tall. I had to install my small trim router and make several passes to enlarge the inside diameter. Then I finished the inside with the large router.

-- Julian





46 comments so far

View GrandpaLen's profile

GrandpaLen

1626 posts in 1436 days


#1 posted 08-06-2013 04:09 PM

Well done Julian.

Thanks for sharing, the jigs are great.

-- Mother Nature should be proud of what you've done with her tree. - Len ...just north of a stone's throw from the oHIo, river that is, in So. Indiana.

View mds2's profile (online now)

mds2

289 posts in 1108 days


#2 posted 08-06-2013 04:14 PM

Great jig, and great solution!

View Charles Maxwell's profile

Charles Maxwell

1063 posts in 2971 days


#3 posted 08-06-2013 04:33 PM

This is a great idea for large rounds. Thanks.

-- Max the "night janitor" at www.hardwoodclocks.com

View Gary's profile

Gary

8618 posts in 2597 days


#4 posted 08-06-2013 05:58 PM

Pretty cool. Like to see it in a video

-- Gary, DeKalb Texas only 4 miles from the mill

View PurpLev's profile

PurpLev

8522 posts in 2812 days


#5 posted 08-06-2013 06:15 PM

nice idea

-- ㊍ When in doubt - There is no doubt - Go the safer route.

View ten4cmor's profile

ten4cmor

33 posts in 1015 days


#6 posted 08-06-2013 06:30 PM

Julian, Great Work! What type of router bit(s) are you using?

-- "Truth is not based on belief but rather belief is the intended response to Truth"

View OakHill's profile

OakHill

279 posts in 959 days


#7 posted 08-06-2013 06:53 PM

Creative idea, I have to keep it in mind for the future.

-- John, Illinois, http://OakHillWoodCreations.com

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deon

2420 posts in 2190 days


#8 posted 08-06-2013 06:56 PM

Great idea thanks

-- Dreaming patterns

View tyvekboy's profile

tyvekboy

1077 posts in 2177 days


#9 posted 08-06-2013 07:48 PM

Outstanding Jig. Good work. Thanks for sharing.

-- Tyvekboy -- Marietta, GA ………….. one can never be too organized

View MrMeasureTwice's profile

MrMeasureTwice

119 posts in 1585 days


#10 posted 08-06-2013 08:50 PM

WHOA! I never thought about doing something like that – pretty slick little jig and great idea!!

-- -- Jim “Mr. Measure Twice” Marchetti -- http://www.mrmeasuretwice.com/

View Bogeyguy's profile

Bogeyguy

549 posts in 1232 days


#11 posted 08-06-2013 09:17 PM

Sure would like to see a video of that in action.

-- Art, Pittsburgh.

View woodklutz's profile

woodklutz

221 posts in 1932 days


#12 posted 08-06-2013 09:36 PM

Outside the box, you nailed it!

-- honing my craft one mistake at a time.

View a1Jim's profile

a1Jim

114377 posts in 2741 days


#13 posted 08-06-2013 10:26 PM

Nice work.Cool Jig.

-- http://artisticwoodstudio.com Custom furniture

View Pimzedd's profile

Pimzedd

541 posts in 2968 days


#14 posted 08-06-2013 10:53 PM

What kind of bit do you use on the inside?

Nice jig.

-- Bill - Mesquite, TX --- "Everything with a power cord eventually winds up in the trash.” John Sarge , timber framer and blacksmith instructor at Tillers International school

View ken_c's profile

ken_c

304 posts in 2326 days


#15 posted 08-06-2013 11:13 PM

nice work

showing 1 through 15 of 46 comments

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