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Workbench

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Project by KCConst posted 07-30-2013 02:28 AM 2641 views 7 times favorited 10 comments Add to Favorites Watch

I’ve been working on this for a few weeks now and finally have a little time to display and discuss.
This workbench top was made of salvaged maple flooring from a local gymnasium. I pulled nails, cleaned up the faces with a planer, jointed an edge and ripped the widest width remaining. The table top is a little more than 2” thick with added thickness at the edges. I intentionally left many of the original nail holes which were stained by the iron in the nails. Dimension is +/- 87” x 36” and 27-1/2” high to be flush with the table saw.
The center trough has a hole in the bottom in which I fabricated a duct and extended with some 4” flex that can be connected to a dust collector. I’m working on a cover for the trough which will have holes creating a vacuum table of sorts and provide a smooth surface from edge to edge. I will also drill dog holes the first time I need them.
The workbench is on 6 swivel casters and can abut my table saw to serve as a left side extension. When placed next to the table saw the tops combined length is over 12’ from the vise. The base was made of 2×4 pine and a salvaged oak door. I lag bolted the 2×4’s to the door and capped the 3/4” bore with hand turned walnut plugs.
I finished the entire table with polyurethane at first but after reading through the topic here on LJ, I sanded all the poly off of the table top and hand rubbed it with Watco Danish oil. I left the trough and base in poly which helps considerably in dust removal and cleanup.
I really like nice things but I’m stuck somewhere between making a beautiful workbench/piece of art and a functional workbench that will see plenty of scars from use.

-- "Don't let what you cannot do interfere with what you can do" Wooden





10 comments so far

View tyvekboy's profile

tyvekboy

685 posts in 1766 days


#1 posted 07-30-2013 05:06 AM

Nice workbench top. I would remake the base so the legs would be flush with the front edge of the top and add a sliding deadman. I built mine with those features and it really makes a difference. My old workbench had legs like yours.

Other than that, great looking bench. I like your trough with vacuum attachment idea.

Any idea how much it weighs?

-- Tyvekboy -- Marietta, GA

View shipwright's profile

shipwright

5316 posts in 1551 days


#2 posted 07-30-2013 05:39 AM

Nice bench and a lot of work from all those pieces.
Just a thought, if you want a deadman you could use one like I put on my bench without making any alterations to the bench itself. It works just fine. http://lumberjocks.com/projects/70677

-- Paul M ..............If God wanted us to have fiberglass boats he would have given us fiberglass trees. http://prmdesigns.com/

View aussiedave's profile

aussiedave

3014 posts in 577 days


#3 posted 07-30-2013 11:44 AM

What a great bench..solid as a rock. I can see where a couple of weeks worth of work went… Excellent job and many years of working pleasure out of it….

-- Dave.......Keep calm and make more sawdust....

View CalgaryGeoff's profile

CalgaryGeoff

937 posts in 1234 days


#4 posted 07-30-2013 01:44 PM

It’s obvious this bench is solid and will provide many years of service and see countless projects pass over it. Looks like it has enough wood in it for a few bowling lanes.

-- If you believe you can or can not do a thing, you are correct.

View a1Jim's profile

a1Jim

112936 posts in 2330 days


#5 posted 07-30-2013 02:30 PM

Cool bench very nice work.

-- http://artisticwoodstudio.com Custom furniture

View BTimmons's profile

BTimmons

2187 posts in 1238 days


#6 posted 07-30-2013 03:44 PM

The integrated dust collection is brilliant. Now I’m kinda surprised I haven’t seen that before.

-- Brian Timmons - http://www.BigTWoodworks.com

View Ken90712's profile

Ken90712

15337 posts in 1941 days


#7 posted 07-30-2013 04:17 PM

Great bench!

-- Ken, "Everyday above ground is a good day!"

View Rick  Dennington's profile

Rick Dennington

3613 posts in 1947 days


#8 posted 07-30-2013 04:50 PM

Stellar job on the build of the work bench….....Should last you for years of good use…..Thanks for posting.

-- " I started with nothing, and I've still got most of it left".......

View theoldfart's profile

theoldfart

4775 posts in 1204 days


#9 posted 07-30-2013 09:19 PM

Pardon my skepticism but aren’t you concerned about having small tools/nails getting into the dust duct? I know myself and thats just what would happen to me!
Absolutely beautiful bench and fine craftsman ship. You should be proud.

PS You should post this in the workbench smackdown thread and put the tag smackdown on it

-- "Aged flatus, I heard that some one has already blown out your mortise." THE Surgeon ……………………………………. Kevin

View KCConst's profile

KCConst

49 posts in 651 days


#10 posted 08-02-2013 10:59 PM

Hey oldfart I have though about that too. I may put a strainer of sorts if I have problems.. So far so good.

-- "Don't let what you cannot do interfere with what you can do" Wooden

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