|Project by Greg In Maryland||posted 07-26-2013 02:53 AM||2625 views||8 times favorited||10 comments|
I saw this at Woodnet and thought it was a neat idea and something I could easily accomplish, while at the same time, not costing an arm and a leg. DISCLAIMER: this is not my idea, but my implementation of someone else’s idea.
The vise is a Willton POW-R-ARM Junior (model 343 or WMH16180). As luck would have it, I was able to get the vise off ebay for under $50. The handscrew clamp is from Harbor Freight for $7.99, and the rest of the wood is from the scrap bin and is either hard maple or baltic birch. Unfortunately, new vices are quite pricy.
I first made the base by cutting two parallel lines in the base top on the table saw and then cleaning it out with chisels, a shoulder plane and a side rabbit plane to get a perfect fit. A router plane would have worked better than the shoulder plane, but the shoulder plane was all set and ready to go. The idea is that the wood base will be clamped to the workbench using the leg vise or the tail vise.
I drilled for screws and then glued and clamped the top to the base
and then added another piece to the top for a double lamination:
Previously, I had disassembled the vise, cleaned up the parts and then wire brushed the exterior to get rid of the ugly green paint. I then buffed it with some compound to a nice shine and left it bare metal.
As I mentioned previously, the hand screw clamp is from Harbor Freight. Using the clamp as a template, I cut the bottom out of 3/4ths baltic birch and the sides from 1/2 inch baltic birch. The bottom is approximately 1 1/2 inches wide by 5 inches long. The sides are approximately 5 inches square. I cut a gentle curve on both sides to a point approximately 1 1/2 inches from the side and the bottom. The poster at Woodnet had a graceful ogee profile, but I didn’t want to have to change bandsaw blades, so a gentle curve is what I ended up with.
From this point on, everything is put together with wood screws. No glue One side of the handscrew clamp is permanently attached to the base with 1 1/4 inch number 8 wood screws and the other side of the clamp slides free. The entire assembly is attached to the base with 1 1/2 inch number 10 sheet metal screws and washers.
The beauty of this vise is that it easily adjusts 360 degrees as seen below:
I really haven’t used it too much, though I am hopeful that it will come in handy for the great Lumberjocks 2013 Handplane Swap!
Thanks for looking.