| Project by Mark A. DeCou | posted 491 days ago | 1924 views | 0 times favorited | 3 comments | ![]() |
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I have several different sized Wooden “Half-Circle Groove” Curling Shackles available now.
The common nomenclature for the type of hat curl someone wants is pretty hard to describe with the common names, such as “Pencil Curl” and “Kettle Curl”.
To help distinguish between the size of curlers I can make, I’m using the diameter of the carved groove, such as:
Hardrock Maple Wood:- 1/4” dia. (sold out – custom order)
- 3/8” dia. (sold out – custom order)
- 1/2” dia. AVAILABLE TO PURCHASE at Etsy.com
- 5/8” dia. (sold out – custom order)
- 3/4” dia. AVAILABLE TO PURCHASE at Etsy.com
- 1” dia. (sold out)
If you would like a curling shackle, please email me:
mark@decoustudio.com
www.decoustudio.com
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Project Story:
To add to my other work in the “Artisan Hat Tools by Mark DeCou Studio” Hatmaking Tool Line, is this Wood Curling Iron. This tool is used by custom Hat Makers to form the “Kettle” curl in a hat brim, typically a Western Style Cowboy Hat. But, this type of curling iron can also be used on Fedoras, and Lady’s Millinery Hats.
The Material is Hard Rock Maple, Brass, and a signature “Abalone Shell” inlayed dot.
The antique tool on the Left in the photos is what I used as my guide to make the new Maple Curling Iron.
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Pencil Curl Tool:
This tool has a 1/2” diameter curl carved into the body of the tool. This tool is specifically designed for the Pencil Curl style edge. If you want to roll the curl down and flatten it into an Over Welt pressed edge, I have another tool for that, click here to see it
Showing the use of 3/4” Hinge Shackle curling tool on my shop practice hat. This hat has not been wetted, or steamed in the photo.


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Artisan Hat Tools by Mark DeCou Studio
(Do you want to see More? Just follow these links):
NOTE:
ALL HAT MAKING ITEMS THAT I HAVE IN STOCK
ARE LISTED IN MY ETSY.COM ONLINE SHOP, click here to check inventory
- Walnut Hobbyist-Hatter Model, Counter Clockwise Cutter
- Walnut Hobbyist-Hatter Model, Clockwise Cutter
- Spradley Hats in Apline, TX
- Rachel Pollock of La Bricoleuse
- Brainpan Hat Shop in Sumner, WA
- Steve Delk's Adventurebilt Hat Co.
- Marc Kitter's Adventurebilt Hat Co.
- Pyrate Trading Co.
- Hatman Jack at Wichita Hat Works
- Inaaya Hat Co.
- Penman Hat Co.
- Complete Restoration of a Maillard Conformateur and Formillon
- New DeCou Formillion & Conformer, Prototypes #1 & #2
- Custom Designed Conformateur Carrying & Storage Case
- New Plot Base Board for the Maillard Allie Formillon
- Maple Wrench for Tightening Formillon Thumbnuts
- Left-Handed & Right-Handed Foot Tolliker
- Foot Tolliker: Elk Antler & Birch Wood, on a Display Stand
- Foot Tolliker: Walnut Wood, on a Display Stand
- Foot Tollikers: Three in White Birch Wood
- Foot Tollikers: Walnut Wood Set of Four
- Foot Tollikers, Birch Wood Double Set, on Display Stand
- Hinge-Shackle Curling Tool for the Homburg Hat
- Full Circle Shackle Curling Tool
- Half Circle Shackle Curling Tool
- Groove Tolliker Curing Tool
- “Coming Soon”, please check back.
My Website with other woodworking, including furniture, walking canes, scrimshaw artwork, custom knives, and other misc. items
(Note:This project story, project design, and photos are protected by copyright in 2008-2009 by the Author, M.A.DeCou., all rights reserved, no use allowed without expressed written permission.)
-- Mark DeCou - American Contemporary Craft Artisan - www.decoustudio.com
































3 comments so far
Karson
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25787 posts in 1291 days
posted 491 days ago
Another nice hat tool Mark. Great job. You need to get some pictures of the hats being modified by your hat tools.
-- What happens in the workshop stays in the workshop. No wait that doesn't sound right. Karson Southern Delaware karson_morrison@bigfoot.com †
darryl
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1392 posts in 1217 days
posted 490 days ago
I second Karson’s request, getting a picture of the tool “in-use” would be interesting. Also, it’s a little tough to tell the size of the tool. what are these, about 4 to 6 inches long?
-- www.darrylmasterson.com ~ www.darrylmasterson.etsy.com
thetimberkid
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1944 posts in 594 days
posted 490 days ago
Great work!
Thanks for the post
Callum
-- For wood working podcasts with a twist check out http://thetimberkid.com/