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Project by kiefer posted 07-03-2013 02:38 AM 2484 views 2 times favorited 13 comments Add to Favorites Watch
FINALY GOT A HANDLE ON THIS No picture No picture No picture No picture No picture
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Well I have ben using my Table saw fence with a broken handle for some time and just never got around to replacing it .A retired customer stopped by on Saturday and he offered to weld on a bolt onto the remaining lever .
Well this was good news as the lever is very hard and impossible to drill .
Here is what I made in pictures from a piece of scrap lace wood a bolt with a cross dowel nut and ball bearing .

Made a blueprint ,always helps.
I cut the wood in half and made a saw cut in each then clamped the two half’s together and drilled a hole guided by the saw cut ,worked great ,right down the centre ,this was followed by the blind hole for the dowel nut and a test fit.
A little cutting to rough shape on the band saw with the half’s taped together and then the glue up right on the bolt followed by rasping and sanding to shape .
Now I got a handle and what a joy !

-- Kiefer

13 comments so far

View tyvekboy's profile


1747 posts in 2982 days

#1 posted 07-03-2013 02:42 AM

Nice handle. I may just go break my handle so I can make a COOL one like yours.

-- Tyvekboy -- Marietta, GA ………….. one can never be too organized

View  woodshaver Tony C   's profile

woodshaver Tony C

5906 posts in 3322 days

#2 posted 07-03-2013 02:45 AM

Ingenious, Creative and inventive! Job well done!

-- St Augustine FL, Experience is the sum of our mistakes!

View HillbillyShooter's profile


5811 posts in 2261 days

#3 posted 07-03-2013 02:48 AM

Great looking handle—nice to see you’re jumping right into enjoying your retirement!

-- John C. -- "Firearms are second only to the Constitution in importance; they are the peoples' liberty's teeth." George Washington

View Jim Jakosh's profile

Jim Jakosh

20314 posts in 3074 days

#4 posted 07-03-2013 03:02 AM

Great handle!!

-- Jim Jakosh.....Practical Wood Products...........Learn something new every day!! Variety is the Spice of Life!!

View shipwright's profile


7967 posts in 2767 days

#5 posted 07-03-2013 03:26 AM

You make working art Klaus.

-- Paul M ..............If God wanted us to have fiberglass boats he would have given us fibreglass trees.

View stefang's profile


15881 posts in 3303 days

#6 posted 07-03-2013 08:18 AM

A great solution and arty too!

-- Mike, an American living in Norway.

View jaykaypur's profile


4017 posts in 2377 days

#7 posted 07-03-2013 10:18 AM

Nice job.

-- Use it up, Wear it out --------------- Make it do, Or do without!

View Tom Godfrey's profile

Tom Godfrey

488 posts in 2144 days

#8 posted 07-03-2013 11:30 AM

Great job on the handle and now I know what I can do if my handle happens to break. Thanks for sharing. As for retirement you are going to love it, or at least I do. Retired in 2003 and its been good all the way other than some medical problems and I was working with those problems.
Two very important things that took me awhile to learn. Number one is that I couldn’t continue spending money when my income had dropped greatly. Second and most important was that I needed a job, somewhere to go every day and that became my shop. I get up around seven every morning and get in the shop about an hour later. I work during the morning until noon, depending on the weather, then eat lunch and take a short nap. Summer months I wait until four or five then back in the shop for a few more hours.

Every day isn’t that way, but most. There are days I cut grass, do garden work, and a host of other things that the little lady seems to want me to do.

BTW: I would pick up cans along the road before I would go back to public work. After writing this I think the best part for me is not having to deal with all the BS that seems to be everywhere. I don’t watch the depressing news, I don’t listen to all the problems that others have, other than my wife and I do that to support her and I know she needs someone to vent to.

Good luck and keeps us posted how your retirement is going.

-- Tom Godfrey Landrum South Carolina (

View Roger's profile


20923 posts in 2773 days

#9 posted 07-03-2013 12:08 PM

Nice. Jazzes up that fence. :)

-- Roger from KY. Work/Play/Travel Safe. Keep your dust collector fed.

View Underdog's profile


1076 posts in 2004 days

#10 posted 07-03-2013 01:42 PM

For hard to drill materials I bought a set of Bad Dog drills. It cost me $90, but it paid for itself in the first month I had it. I made a bunch of thin parting tools from air hardening spring steel, and sold them for $20 each.

I can understand if you don’t want to spend the kind of money, but I won’t have any difficulty drilling such items again.

For the wood handle, a wood lathe would have made short work out of this task.

I like the sculptural look of that handle though. Isn’t it great feeling to customize your power tools with useful upgrades?

-- "woodworker with an asterisk"

View steliart's profile


2595 posts in 2657 days

#11 posted 07-03-2013 05:40 PM

excelent job, beauty handle

-- Stelios L.A. Stavrinides: - I am not so rich to buy cheap tools, but... necessity is the mother of inventions

View doncutlip's profile


2832 posts in 3525 days

#12 posted 07-03-2013 10:17 PM

That is looking good!

-- Don, Royersford, PA

View longgone's profile


5688 posts in 3277 days

#13 posted 08-06-2013 02:31 PM

A very awesome solution and a great way to get a handle on your problem. NICE…!

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