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Twist on traditional workbench

Project by Brent Livingwell posted 504 days ago 4303 views 20 times favorited 35 comments Add to Favorites Watch

Hello all,

When I first found out about Lumberjocks (via a recommendation from a conversation via craigslist) I was interested in finding a person in the Boston area with a thickness planner to help mill some lumber for a dresser I am making. I still have not found this person and as a result I looked for other ways to mill the lumber I needed. As I looked and learned, I stumbled onto a website hosting free woodworking videos (http://www.woodworkingonline.com/category/podcast/page/2/ ) and watched a pod cast about essential hand tools, and one point really stood out: the most important hand tool is a good workbench!

The next day, I went into my workshop and my makeshift office table/workbench collapsed as I planned a board and I almost broke my finger. So you know what happened next, I had to have a decent workbench.
Many of the early posts I received when I joined lumberjocks, suggested that as a jock I should be open to scrounging for wood anywhere I can find it, and to be cheap when ever possible. So my next step was to find some free workbench plans. My search turned up 2 plans, http://www.jeffgreefwoodworking.com/pnc/ShopProj/TradBnch/index.html, and http://pages.friendlycity.net/~krucker/Bench/index.htm. When I first saw these benches, I thought, oh yeah that would be nice, but it will never happen, either too much money or too much effort. But as I continued to ponder a solution, I drove past a very large door lying in a trash pile. I grabbed it. I figured that since it was a large solid core door, that I could just throw some legs under it, attach a vice and have a bench. So I started to plane the door flat and noticed that I would never really get it flat. Now what I wondered? The next day, while trying to score something wood for free on cragslist, I “won” a solid maple kitchen table. So now I had, free plans, a large, semi flat-semi planned door, and a free rock maple kitchen table (and a very bruised finger). Now all I needed was some time and motivation. The next week, my wife surprised me with a class with woodworking master Phil Lowe to learn proper technique in cutting miters, mortise and tenon, and dovetail joints. Now my mission was clear, practice the skills I just learned, create my dream bench, and do it all on the cheap.

What you see here is the product of chance, patience and desire. If you look at the second set of plans it calls for 2.5-inch thick slabs as the center of the bench. When I planned, ripped and laminated the door (which turned out to be solid poplar) the result was a 2-inch thick slab that still bowed if I sat on it. Then I tried gluing another board (French Cedar) on top of that. Still not rock solid. So then the idea came to me to rip it in strips and laminate that together. And there you have it, a stripped traditional workbench.

Now I had to include all three joint types. So the left end cap is joined with a hand cut-pinned mortis and tenon, the tail vice has half-blind and through-dovetails, and is capped with a hand cut miter joint. Since I am new to dovetail making, and have no bandsaw, the end vice was a bear. It totaled about 25 hours.
All in all the bench was pretty easy, but lots of heavy lifting and hand planning for hours, since I still have no planner, and I chose to level the lamination with hand planes.

Then best part about this project was its connection to Lumberjocks, I truly enjoy and learn from all the projects and people on this site, and often thought of my fellow lumber jocks as I planned the night way. So thank you all for sharing you love for wood and work, and if you do not yet have one, build that bench you always wanted.

Last but not least:
1.Total cost of the bench was about $350 (base, hardware, vices, tiger maple back board, glue, walnut, ext)
2. It took three months of total obsession to complete (naps, nights, weekends)
3. It sure would be easier to build a workbench if you already had a workbench…

If you read all of this, thanks; I hope it was worth it.

Thank you to my wife and daughter for the support and patience.

-- Things of the greatest worth are from the Earth. If you tell yourself that something is "close enough" it is not...do it again.


35 comments so far

View Scotach's profile

Scotach

71 posts in 516 days


posted 504 days ago

Holy Smokes!! That is a beautiful bench and a fantastic project. Thanks for posting it up here, you have inspired me to get to work. Score on the Poplar door! LumberJock -1 / Trashman -0

-- Brian S. --- "If you’ve worked on the building of a boat, it belongs to you the rest of your life." -Bob Prothero

View thetimberkid's profile

thetimberkid

1944 posts in 600 days


posted 504 days ago

Nice work bench!

Thanks for the post

Callum

-- For wood working podcasts with a twist check out http://thetimberkid.com/

View Russel's profile

Russel

2063 posts in 836 days


posted 504 days ago

That’s one very nice bench. And, with all the work you’ve put into it, it’s an extension of you. You two should work well together.

-- Working at Woodworking www.VillageLaneFurniture.com

View trifern's profile

trifern

7894 posts in 664 days


posted 504 days ago

Awesome bench and really nice story. Thank you for sharing.

-- My favorite piece is my last one, my best piece is my next one.

View Richard David Merrill's profile

Richard David Merrill

2 posts in 520 days


posted 504 days ago

Beautiful bench, very inspiring!!!

View CharlieM1958's profile (online now)

CharlieM1958

7667 posts in 1115 days


posted 504 days ago

One of the best looking benches I’ve seen. Congratulations!

-- Charlie M. "Woodworking - patience = firewood"

View SPalm's profile

SPalm

951 posts in 779 days


posted 503 days ago

Sweet. Good for you. Excellent job and execution. Very inspirational story also.

Steve

-- Stevethepeeve -- I'm no rocket surgeon

View Bigbuck's profile

Bigbuck

1366 posts in 560 days


posted 503 days ago

Very nice, sounds like you had a great adventure making it.

-- Glenn, New Mexico

View Jon3's profile

Jon3

439 posts in 1002 days


posted 503 days ago

That is gorgeous. I love the euro style benches.

View Woodhacker's profile

Woodhacker

1145 posts in 620 days


posted 503 days ago

Beautiful job Brent. I’m sure it will be very satisfying working on that bench for many years to come.

-- Martin, Kansas

View Grumpy's profile

Grumpy

14932 posts in 748 days


posted 503 days ago

Great looking bench Brent.

-- Grumpy - "Always look on the bright side of life"- Monty Python

View James Early's profile

James Early

48 posts in 545 days


posted 503 days ago

Excellent, Brett! I really like the tail vise. I know those are difficult to do. A three month investment that will pay a lifetime (and, problem more) of dividends—sounds like a great deal.

-- -- Jim E., Oswego, NY. Create, have fun, and work safely!

View DustDawg's profile

DustDawg

9 posts in 510 days


posted 503 days ago

That’s a one beautiful bench Brent – along with a very inspirational story. Nice work!

View BobR's profile

BobR

137 posts in 882 days


posted 503 days ago

Great looking bench. I am just planning on building a new bench. You have given me encouragement.

-- Bob

View Richforever's profile

Richforever

340 posts in 617 days


posted 503 days ago

Thanks for completing such a gorgeous bench! It gives us all inspiration.

-- Rich, Seattle, WA

View Betsy's profile

Betsy

2386 posts in 793 days


posted 503 days ago

One thing is sure, no one else will ever have a bench quite like this one. It’s really a cool looking bench.

-- You can't get a hug from Facebook.

View SteveKorz's profile

SteveKorz

2030 posts in 611 days


posted 503 days ago

Wow! Very nice! A good workbench is on my projects list too… thanks for the post!

-- As iron sharpens iron, so one man sharpens another. (Proverbs 27:17) †

View arw01's profile

arw01

53 posts in 511 days


posted 503 days ago

Great looking job there! You should be very proud of your effort.

Scrounging is pretty fun, and knowing you did it on the “cheap” certainly gives you a good feeling.

Next project is the drawers underneath for all those hand tools right?

Alan

-- No good deed goes unpunished!

View GaryK's profile

GaryK

9536 posts in 885 days


posted 503 days ago

That is one great looking bench, and the price was right!

Very nice job!

-- Gary, East TX -- The longest journey begins with a single step.

View ChicoWoodnut's profile

ChicoWoodnut

895 posts in 712 days


posted 503 days ago

That bench rocks! I guess I’m still waiting for the right boards to fall into my lap LOL.

-- Scott - Chico California http://chicowoodnut.home.comcast.net

View grovemadman's profile

grovemadman

558 posts in 669 days


posted 503 days ago

Fine bench! It will see some use fir sure. Sorry about the cheesy pun…

-- --Chuck

View Brent Livingwell's profile

Brent Livingwell

54 posts in 655 days


posted 503 days ago

Thanks for all the feedback. yes, a tool chest is next. I have already scored a large walnut table off of the free list on Craigslist, that will work nicely. I love free wood. No comments on the free plans or podcasts?

-- Things of the greatest worth are from the Earth. If you tell yourself that something is "close enough" it is not...do it again.

View Bradford's profile

Bradford

787 posts in 720 days


posted 503 days ago

You were right on with the “you need a bench to build one” it’s hard to have a level place to work when you need to make something flat and level. Congrats on the final result. It’s a beauty.

-- so much wood, so little time. Bradford.

View sIKE's profile

sIKE

1094 posts in 651 days


posted 503 days ago

Man that looks nice. You are going to enjoy working on that puppy.

-- //FC - Round Rock, TX - "Experience is what you get just after you need it"

View Lee A. Jesberger's profile

Lee A. Jesberger

3710 posts in 877 days


posted 502 days ago

No wonder your last name is Livingwell!

A class with Phil Lowe, a surprise from your wife, a free maple top?

Are you making this stuff up? lol

Is that your real last name, because if it is I think that’s cheating!

You did a fantastic job with this bench.

It’s beautiful!

Lee

-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com

View ChicoWoodnut's profile

ChicoWoodnut

895 posts in 712 days


posted 502 days ago

Hi Brent. I have had Keith Rucker’s PDF plan for about three years now. I plan to use it as a baseline (Some Day) I have read it over and over. I think it is rather complete. He put a lot of effort into documenting the process.

-- Scott - Chico California http://chicowoodnut.home.comcast.net

View Chris 's profile

Chris

1469 posts in 888 days


posted 502 days ago

Great work there Brent and thanks for the links!

-- Chris

View jeanmarc's profile

jeanmarc

1751 posts in 613 days


posted 488 days ago

Great looking workbench.Nice work!

-- jeanmarc manosque france

View JerryS's profile

JerryS

73 posts in 507 days


posted 468 days ago

Great looking bench , I like the hand joints , those dovetails set off the bench . Thanks for links they will come in handie when I start my new bench .

View Budgie's profile

Budgie

117 posts in 835 days


posted 467 days ago

Nice bench. Sure will keep it and the links in my as I start my new bench this week.

-- Bud, NY, http://tpww.libsyn.com/

View blackcherry's profile

blackcherry

731 posts in 720 days


posted 309 days ago

I don’t know what I like more the story or the bench, but one thing for sure you are a true lumber jock. Great looking bench and thanks for sharing your great story…Blkcherry

View naomi weiss's profile

naomi weiss

63 posts in 291 days


posted 291 days ago

What a gorgeous bench! I would be too afraid to work on it!

-- 'Humility is a duty in great ones, as well as in idiots'--Jeremy Taylor

View Woodfix's profile

Woodfix

75 posts in 197 days


posted 194 days ago

Well done. I am about to start my bench and I hope it comes out even close to as nice as yours.
Cheers

-- Life is about solving problems and trying not to be the cause of those problems in the first place

View Todd Thomas 's profile

Todd Thomas

4831 posts in 346 days


posted 194 days ago

well done…looks great very very nice looking workbench…

-- Todd, Oak Ridge, TN, Hello my name is Todd and I'm a Toolholic, I bought my last tool 10 days, no 4 days, oh heck I bought a tool on the way here! †

View flintbone's profile

flintbone

11 posts in 54 days


posted 9 days ago

Nice job. I have the making of one on my list.

flint

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