| Project by Al Navas | posted 500 days ago | 606 views | 3 times favorited | 22 comments | ![]() |
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Two years ago our daughter mentioned she had some tiles she bought and “…sure would love to see them put into some kind of woodworking project…”, or something like that. I show this on the blog now, to prove that something simple can be made into something striking (at least, in my mind…)
I found an article in a very old issue of ShopNotes magazine for a nice, plain serving tray. That particular article was really an exercise in hand-cut dovetails; of course, I wanted to use my Leigh D4 dovetail jig, as I just don’t do the hand-cut variety. And the project languished for a couple of weeks.
Side note: ShopNotes magazine is an AugustHome publication; AugustHome also sponsors the WoodNet woodworking forum, which I frequent.
Eventually I decided to make the tray, and also made a subconscious decision to somehow attach the tiles to the flat surface after I made the tray. Well, that turned into a nightmarish experience; I selected a high-temperature silicone smeared into a somewhat even layer on the backs of the tiles, using spacers I removed as I placed the tiles on the bottom of the tray. Then I filled in the space between the tiles, to give it a finished look. What a mess! Can anyone suggest a good way to do this without smearing the silicone into thinner and thinner layers? I seem to remember using two full rolls of shop towels to make the tiles shiny again.
It turns out that the high-temperature silicone takes a long time to cure. But it does cure, eventually. Of course, at the time I did not know this; but it was a good experience, from which I learned to just leave well alone, and to be very patient. It worked!
Some details about this little tray project:
1. Wood: Sycamore; some is quarter-sawn, some is plain-sawn
2. Sanding: 150 grit on the drum sander, then 220 to 320 grit with the random orbital sander
3. Finish: Sprayed 2 coats shellac, followed by 6 coats of Target’s satin USL lacquer _ ; sanded to 400 grit after the shellac, and to 600 after the fifth USL coat
4. Handles: Cut using a 30-year old jigsaw (edit to change this…)_; I used the oscillating spindle sander to refine the shape of the handles
5. All other curves cut on the 17-inch band saw with a 1/8-inch blade in place
Here is the outcome of that project, in full, living color:
The finished tray:

Some joinery detail:

Some detail of the inside of the tray:

-- Al Navas, St Joseph, MO, http://sandal-woodsblog.com































22 comments so far
ChicoWoodnut
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895 posts in 708 days
posted 500 days ago
Nice project Al. That QS Sycamore looks nice. I have never used it before. People tend to use sycamore for firewood around here.
-- Scott - Chico California http://chicowoodnut.home.comcast.net
Bradford
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787 posts in 715 days
posted 500 days ago
Beautiful work. I love the tile work as well as the dovetails.
-- so much wood, so little time. Bradford.
Douglas Bordner
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3424 posts in 956 days
posted 500 days ago
Clean and beautiful design and augmentation, Al.
How did you find the QS sycamore for planing/sanding?
I have a hunk which alternately tore-out (even when moistened with mineral spirits) or fuzzed up fiercely. Nothing beats that grain pattern though.
-- "Bordnerizing" perfectly good lumber for over a decade.
trifern
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7894 posts in 659 days
posted 500 days ago
Nice execution. Thank you for sharing.
-- My favorite piece is my last one, my best piece is my next one.
Bigbuck
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1366 posts in 556 days
posted 500 days ago
Looks great
-- Glenn, New Mexico
GaryK
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9521 posts in 881 days
posted 500 days ago
Great looking little tray! I really like the joinery.
-- Gary, East TX -- The longest journey begins with a single step.
lew
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4475 posts in 648 days
posted 500 days ago
That is one sweet tray.
Wish I could offer a suggestion about the silicon. I seem to remember reading somewhere about using mineral spirits to clean it.
Lew
Douglas Krueger
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379 posts in 616 days
posted 500 days ago
Al, very nicely done even with all the trials and tribs of ‘playing in silicone’. I was envisioning a similar ‘tile’ based project as there are so many beautiful tile designs around here and they most definitely add another dimension to the fininshed project
-- I can so I wood but why are my learning curves always circles
Al Navas
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289 posts in 767 days
posted 500 days ago
Thank-you all for the wonderful comments!
Scott,
I know what you mean – that is ALL I remember sycamore being used for, too!
Douglas,
I use quarter-sawn sycamore quite a bit; the DW735 planer handles it very nicely. No trouble sanding at all. First pass is always the drum sander, followed by the ROS. I finished this tray with 5 coats of Waterlox, and buffed with 0000 steel wool between coats, so it is very smooth and velvety to the touch. Even with hand planes the QS sycamore planes beautifully – but one must go with the grain.
I look forward to seeing others with tile work, too.
-- Al Navas, St Joseph, MO, http://sandal-woodsblog.com
Dick, & Barb Cain
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7034 posts in 1192 days
posted 500 days ago
A beautiful well crafted tray.
The Sycamore looks great.
-- -** You are never to old to set another goal or to dream a new dream ****************** Dick, & Barb Cain, Hibbing, MN. http://www.woodcarvingillustrated.com/gallery/member.php?uid=3627&protype=1
thetimberkid
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1944 posts in 595 days
posted 500 days ago
Great job!
Thanks for the post
Callum
-- For wood working podcasts with a twist check out http://thetimberkid.com/
Garyb6
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262 posts in 523 days
posted 500 days ago
Very nice. Great dovetail work.
-- Garyb6, “Make everything as simple as possible, but not simpler” - Albert Einstein
Randy Sharp
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198 posts in 565 days
posted 500 days ago
A beautiful project! Choice of sycamore perfectly matches the tiles.
-- Randy, Tupelo, MS ~ May I become more like the Master Carpenter every day.
rtb
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678 posts in 605 days
posted 500 days ago
AL, I have not yet worked withe any tiles although I have bought some for future use so this may not work but, these tiles are intended to be included into a kitchen, so what about using the mastic that is used to apply tiles to walls and then grouting (of which there are several types available) ?
-- RTB. "dumb animals are not stupid they simply can't talk "
Al Navas
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289 posts in 767 days
posted 500 days ago
Guys,
I am humbled by all the wonderful comments! Thanks again – I learn something from y’all everyday (is THAT proper here???), and that is pretty cool!
-- Al Navas, St Joseph, MO, http://sandal-woodsblog.com
Chris
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1467 posts in 883 days
posted 500 days ago
Beautiful work and photography there Al!
How did you adhere the tile?
-- Chris
Woodhacker
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1145 posts in 616 days
posted 499 days ago
Al, this looks great. The DTs look very tight.
I’m sure you’re daughter loves it!
Thanks for posting it.
-- Martin, Kansas
Al Navas
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289 posts in 767 days
posted 499 days ago
Chris,
I used high-temp silicone, and made a huge mess in the process! On the photography: I like to use a mix of tungsten lights, and flash as fill-in when possible.
Martin,
Thanks! The sycamore machines very nicely, and holds the edges very well.
-- Al Navas, St Joseph, MO, http://sandal-woodsblog.com
jeanmarc
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1751 posts in 609 days
posted 480 days ago
Beautiful work.
-- jeanmarc manosque france
Al Navas
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289 posts in 767 days
posted 480 days ago
Thank-you, jeanmarc!
-- Al Navas, St Joseph, MO, http://sandal-woodsblog.com
Grumpy
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14914 posts in 743 days
posted 474 days ago
Great job Al. Good luck in the contest.
-- Grumpy - "Always look on the bright side of life"- Monty Python
Karson
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25795 posts in 1293 days
posted 472 days ago
Al a great looking serving tray. Nice job.
-- What happens in the workshop stays in the workshop. No wait that doesn't sound right. Karson Southern Delaware karson_morrison@bigfoot.com †