|Project by BArnold||posted 06-11-2013 12:46 AM||1449 views||4 times favorited||11 comments|
I built this box for an exchange on another forum and thought you’d like to see it here. In very basic terms, it’s a veneer-over-plywood box. As I’m sure you can appreciate, there’s a degree of difficulty involved!
Top: Samauma veneer over a core of four layers of 1/8” bending plywood. Curve was created using a 12” radius form inside a vacuum pressing bag. The inside and outside faces of veneer were pressed onto the top using the form inside the vacuum bag. All veneer on the top is samauma, taken from a tree that grows in the Amazon rainforest.
Sides are built with veneer over ½” birch plywood for the four sides. Exterior veneer is commercial solid wood samauma (dark veneer) and commercial solid wood tiger maple (light veneer), placed in sunburst patterns. Interior is done with paper-backed, quarter-sawn maple veneer.
Handle and legs are made from Honduran mahogany colored with Transtint Brown Mahogany dye.
All surfaces received two coats of Target Finishes EM1000 sealer, sanding between coats. Three coats of EM6000 Clear Gloss were then applied, rubbing with 0000 steel wool between coats. A final topcoat of EM6000 Satin completed the process.
-- Bill, Thomasville, GA