| Project by Chris | posted 509 days ago | 5323 views | 22 times favorited | 20 comments | ![]() |
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I finally got around to building a cross cut sled for my TS… Boy did I miss having one of these! The reasoning behind the dimensions is pretty simple; they were scrap pieces that were close to the size I wanted so I just picked a base size close to what I had on hand.
Base: 31” x 36” 3/4” Birch Ply
Front Fence: 5 3/4” x 36” Double Layer of 3/4” Birch Ply
Rear Fence: 5 3/4” x 36” 8/4 White Oak
Stop: Hard Maple 1” x 5 3/4” x 2 1/2”
Hardware: Incra TT+ Scale Track (rear fence), Incra 22” Miter Sliders,
Still to Come: Toggle Clamp assy’s for the fence
It occurred to me as I was writing this that you may wonder why, in the first photo, the sled was not flat to the table. It was due to the clamps I was using to hold the blade guard pieces in place.

I will top them off with a piece of Lexan. I’ll also use a strip of Lexan across the top of the sled to cover the kerf path of the blade
UPDATE
Added Acrylic instead of Lexan; the acrylic was 1/3 the cost.
Also, because I plan on setting the sled on it’s rear edge when not in use I added these White Oak corner blocks to help stabilize the it.
-- Chris































20 comments so far
Russ553
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19 posts in 595 days
posted 509 days ago
That’s great.
Since I made mine, it lives on the saw. I use it for everything!
-- Getting to be an antique - been there, done that, can't remember!
lew
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4490 posts in 651 days
posted 509 days ago
Nice looking sled!
Do you find it will work in place of a “panel cutting” jig?
Lew
TedM
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1844 posts in 628 days
posted 509 days ago
Great looking sled!
-- I'm a wood magician... I can turn fine lumber into firewood before your very eyes! - http://www.woodworkersguide.com
sIKE
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1094 posts in 650 days
posted 509 days ago
That things the bomb, consider it leeched!
-- //FC - Round Rock, TX - "Experience is what you get just after you need it"
Texasgaloot
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467 posts in 596 days
posted 509 days ago
Looks like a well thought out sled! Gives me ideas!
-- There's no tool like an old tool...
Dave T
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90 posts in 516 days
posted 509 days ago
Great sled. This is one thing I am missing. I have the slides, just never got around to building the sled itself.
Scott Bryan
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20707 posts in 718 days
posted 509 days ago
Chris, This is a nice sled. It is well designed and has some really nice features.
Thanks for the post. I have one of these on my to-do list as well.
-- With God's help all things are possible- even woodworking. Woodworking is not just a hobby, it is an (expletive deleted) expensive hobby.
Chris
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1469 posts in 887 days
posted 509 days ago
Lew,
I do not cut many panels, If I do start cutting larger ones I’ll probably make a dedicated panel sled.
-- Chris
Chris
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1469 posts in 887 days
posted 509 days ago
Dave T,
I purchased a pair of the long miter sliders and a pair of the short ones nearly a year ago. I just got around to using the long ones on this project. I’ll probably use the short ones for a dedicated miter sled; but, that’s another project! :)
-- Chris
ChuckM
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146 posts in 562 days
posted 509 days ago
The sled is an indispensable TS accessory. Good work.
Question: Are the sliders made of aluminum? If so, would wear and tear on them over time affect the accuracy of the 90 degree cuts?
-- The time I enjoy wasting is not time wasted
Chris
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1469 posts in 887 days
posted 509 days ago
ChuckM,
Yes, they are aluminum. However, they do have an adjustment mechanism to allow for differences in miter slots which could adjust for wear and tear as well. I don’t believe they will receive all that much wear as they act as guides and do not necessarily take that much load. As long as the blade remains parallel to the miter slot I don’t foresee any issues.
Just my 2 Cents….
-- Chris
trifern
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7894 posts in 663 days
posted 508 days ago
Nice project Chris. I need to build one of these for my shop. Thank you for posting.
-- My favorite piece is my last one, my best piece is my next one.
SteveKorz
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2030 posts in 610 days
posted 508 days ago
Cool project, you’ll get lot’s of use from it I’m sure.
-- As iron sharpens iron, so one man sharpens another. (Proverbs 27:17) †
Karson
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25802 posts in 1296 days
posted 508 days ago
Great looking sld. I’ve got a sliding table on my saw, so I don’t need a big one. I’m more interested in making a sled for cutting small pieces where I can hold the wood on both sides of the blade. A nice design.
I installed an Incra fence on my sliding table to get the accurcy on cross-cut pieces.
-- What happens in the workshop stays in the workshop. No wait that doesn't sound right. Karson Southern Delaware karson_morrison@bigfoot.com †
Chris
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1469 posts in 887 days
posted 508 days ago
Karson,
I plan on using a couple of Toggle Clamps on the t-track in the fence for that very reason… :)
-- Chris
Bigdogs117
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1825 posts in 517 days
posted 508 days ago
This is another project on my “to do” list which is behind my wife’s “to do” list….Great Job!!!!
-- Rusty
thetimberkid
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1944 posts in 599 days
posted 508 days ago
Great looking sled!
Thanks for the post
Callum
-- For wood working podcasts with a twist check out http://thetimberkid.com/
suliman
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292 posts in 700 days
posted 508 days ago
GOOD IDEIA
AND I will folow you in another project
-- Suliman , Syria, jablah ,
Jiri Parkman
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603 posts in 708 days
posted 480 days ago
Chris
That sled looks perfect. Enjoy it.
-- Jiri
jerryz
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109 posts in 174 days
posted 143 days ago
I would be careful with the acrylic, if it’s hit with enough force it will shatter and the pieces tend to be sharp and pointy, very dangerous. The reason Lexan (a GE trademark) or Polycarbonate is preferred is due to the fact that if it ever brakes will not brake in sharp or pointy shards.
Just my $0.2 worth.
Otherwise congrats on a very nice sled.