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Sleigh Bed w/Bent Panels

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Project by Chris Davis posted 05-17-2013 12:53 PM 2966 views 7 times favorited 12 comments Add to Favorites Watch

I’ve build several sleigh beds before, but this is a first with truly bent panels. During the planning phase of this my intentions were to use a vacuum system and form to make the panels. After the customer sent a cardboard pattern of the post and gave me some measurements. I determined that the panels were very thick and a frame with bending plywood would work better.

The customer has a Lexington suite in with the queen size bed. The company no longer builds this and when they wanted to upsize to a king, they couldn’t find one to match. We did change it up like not using a scroll at the top of the headboard nor the medallions. I did cut rosettes in the placde of the medallions.

Building Pictures
Sanding the bun feet
I didn’t turn them on the drill press, just sanding and cleaning them up.

Frame of one of the panels
Frame of one of the panels

Covered in bending plywood
Covering the panel in bending plywood

Adding the white oak veneer
I special ordered 8×4 white oak veneer because of the grain direction

Top sleigh rail
Each top rail started as a 6×6 (very heavy!)

sleigh bed headboard
Headboard ready for finish.

Wood: White Oak Other Wood Used: Poplar, Bending Plywood Finish: Clear coat with white glaze Bun Feet: Hand turned by Terry Waldrop
Completed: March 2013

For more building pictures see my Current Projects link at wwbeds.com or poggyskids.com. See what we are doing live:
Click Here to watch a live view of the shop

-- Watch live video from our shop. http://wwbeds.com/live.htm





12 comments so far

View helluvawreck's profile

helluvawreck

16043 posts in 1618 days


#1 posted 05-17-2013 01:13 PM

This is so nice, Chris. It’s really impressive.

helluvawreck aka Charles
http://woodworkingexpo.wordpress.com

-- If a man does not keep pace with his companions, perhaps it is because he hears a different drummer. Let him step to the music which he hears, however measured or far away. Henry David Thoreau

View Moron's profile

Moron

4724 posts in 2644 days


#2 posted 05-17-2013 04:37 PM

Nicely done

-- "Good artists borrow, great artists steal”…..Picasso

View Napaman's profile

Napaman

5365 posts in 2828 days


#3 posted 05-17-2013 06:26 PM

very cool! I love the curves!

-- Matt--Proud LJ since 2007

View gsimon's profile

gsimon

541 posts in 864 days


#4 posted 05-18-2013 12:03 AM

beautiful – they must have loved it
thanks for showing your build in stages – it really helps us newbies

-- Greg Simon

View Shawn Masterson's profile

Shawn Masterson

1262 posts in 700 days


#5 posted 05-18-2013 02:14 AM

are there and benefits to using hard wood instead of ply wood for the sub frame of the bent panels? And can you give us some details on how you shaped the top rails of the head/foot board. It really is an awesome bed in fact it is what I am thinking of building from sassafras for my wife. I had the general idea down, but was going to stumble through the rest.

View Chris Davis's profile

Chris Davis

1302 posts in 2733 days


#6 posted 05-18-2013 10:15 AM

Plywood may be more stable for the sub frame, but I think the fasteners will hold better in the hardwood.

That top rail was a nightmare. Lots of work. One of the problems was how close that top rail was to the sleigh post. Around 3/16. Because of that I needed to make sure that top rails perfectly matched the curve.

Here are the steps that I took:
1. Traced the pattern of the sleigh post onto a piece of 1/2” for a template.
2. Transferred that patter to each end of the 6” x 6” post.
3. Trimmed as much off with table saw set on 45.
4. Shapped more with electric hand planner (started with hand planner but went and bought an electric one)
5. Finished cleaning it off with belt sander and orbital sander.

One thing to note I did cut a wide dado in bottom side to slip over the panel. If you don’t do that you’ll see a gap there, it is hard to mate up the rail and panel without doing that.
Shaping the top rail. Notice the dado
Shaping the top rail. Notice the dado

pattern for top rail
1/2” pattern for top rail

-- Watch live video from our shop. http://wwbeds.com/live.htm

View Lou Scott's profile

Lou Scott

40 posts in 1121 days


#7 posted 05-18-2013 10:24 AM

Very nice! Seems like lots of work.

-- IT IS FUN TO DO THE IMPOSSIBLE ! ~ WALT DISNEY

View JoeinGa's profile

JoeinGa

3694 posts in 758 days


#8 posted 05-18-2013 10:31 AM

Beautiful bed!

-- Perform A Random Act Of Kindness Today ... Pay It Forward

View TheTalkingGrape's profile

TheTalkingGrape

266 posts in 609 days


#9 posted 05-19-2013 09:39 AM

View kevinruiz's profile

kevinruiz

41 posts in 700 days


#10 posted 05-21-2013 05:27 PM

just beautiful

View joseph000's profile

joseph000

346 posts in 778 days


#11 posted 06-03-2013 11:57 AM

Nice looking.I like sleigh bed.Sleigh beds made of wood are traditionally beautiful and will never get outdated.Sleigh beds come in a wide variety of styles.Make sure you choose the right style for your room.

View Buckethead's profile (online now)

Buckethead

1951 posts in 620 days


#12 posted 06-03-2013 12:19 PM

That is one big chunk of oak to whittle down to such a fine fit…. Well done!

Was making the top rail first (then matching the sleigh post scroll cut to it after the fact) an option?

Did you consider making the top rail hollow from beveled pieces? (Like a whiskey barrel, for instance) the extra labor might have offset any savings in materials, so for a client project, it probably didn’t make sense.

-- Bucket, any person that spends 10k on a bicycle is guaranteed to be a $@I almost started to like you. -bhog

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