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My Version of the Paulk Workbench

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Project by ZiggyZ posted 432 days ago 14835 views 37 times favorited 38 comments Add to Favorites Watch

Hi everyone!

Here are a couple snapshots of my nearly complete Paulk Workbench 2.

I purchased the plans for $10.00 from Ron at paulkhomes.com. Got the plans the same day and made up my material list. I got started on it last weekend and have about 10 hours in it. I modified the plans in a couple areas but the most dramatic one was from the original size of 4×8 to my version which is 3×6’6”. I did this for weight reduction and for my own needs, didnt see the necessity for the full size. This project was really fun to build and I think it will be great to use in the near future. It is extremely solid and with the tablesaw and router table integrated, it is very versatile for the jobsites. I made mine from 1/2” birch plywood for the bench portion, 3/4” birch ply on the saw horses, and the router table fence from 3/4” MDF. 1” pocket screws and wood glue hold it all together.

I still need to cut the miter slots in, add the nylon sawhorse straps, the router fence dust collector adaptor for my Fein Turbo1, sand, and finish with wipe on poly which I expect to have all finished within the next few days. If you are looking for a mobile workbench, I highly recommend Ron’s plans.

All told, I spent:

-$60 for the Kreg router table insert.
-$120 for the 1/2” and 3/4” birch plywood
-$10 for hinges and screws
-$6 for 1” EMT Conduit for the table saw extensions
-$20 for the knobs and bolts that connect the 2 sections and for the router table fence.

Thanks for looking and let me know if you have any questions!

-Noah

EDIT

I’ve added a few more pictures including some shots of the conduit table saw support. Simply pull them out and place the table saw on the rails. Weight alone holds the saw in place and as stated below, deflection is minimal with weight placed on the conduit.





38 comments so far

View SnowFrog's profile

SnowFrog

102 posts in 1142 days


#1 posted 432 days ago

That looks very nice and useful

-- One can dream, about a passion not yet fully fulfilled!

View jap's profile

jap

1224 posts in 649 days


#2 posted 432 days ago

great job

-- Joel

View RibsBrisket4me's profile

RibsBrisket4me

1376 posts in 1101 days


#3 posted 432 days ago

View ZiggyZ's profile

ZiggyZ

51 posts in 980 days


#4 posted 432 days ago

Thanks for the comments!

View Michael J's profile

Michael J

103 posts in 1803 days


#5 posted 432 days ago

Nice work! How does the table saw attach to the table. It looks really sturdy, but almost seems to defy gravity.

-- Mike Minneapolis, MN

View ZED's profile

ZED

83 posts in 954 days


#6 posted 432 days ago

Wow really cool, what brand of table saw is that? It looks compact yet sturdy. Well done.

-- A good craftsman is able to make it work with the tools he has, I still need more tools

View Ken90712's profile

Ken90712

14821 posts in 1784 days


#7 posted 432 days ago

What a great job site set-up!!!

-- Ken, "Everyday above ground is a good day!"

View JJones98042's profile

JJones98042

225 posts in 848 days


#8 posted 432 days ago

Very well done!

-- "Keep thy airspeed up, lest the earth come from below and smite thee." - William Kershner

View ZiggyZ's profile

ZiggyZ

51 posts in 980 days


#9 posted 432 days ago

Michael J- The table saw sits on (2) 1” EMT conduit extensions that pull out from the workbench. You pull them out and they extend 4’ into the bench. I fab’d some runners that attach to the tablesaw sides that then sit on top of the conduit.

ZED- The table saw is the Bosch GTS1031.

-Noah

View Sailor's profile

Sailor

533 posts in 1860 days


#10 posted 432 days ago

Looks great! I just finished his Miter Stand a few days ago and I like it. Building it required a fair amount of modifications to fit my Dewalt saw over his FS Kapex.

Did this plan have all the rabbets and dados in it? I know just about every edge had them on the miter stand. I’m thinking I should have saved that time and went with pocket hole screws. Is that what you did?

-- Dothan, Alabama Check out my woodworking blog! http://woodworkingtrip.blogspot.com/ Also my Youtube Channel's Facebook page https://www.facebook.com/SailingAndSuch

View helluvawreck's profile

helluvawreck

15382 posts in 1462 days


#11 posted 432 days ago

This is a real interesting workbench and it’s the fist time I’ve seen this design. It has a lot of features and looks like it would be real handy to have in the shop. You did a very nice job on it.

helluvawreck aka Charles
http://woodworkingexpo.wordpress.com

-- If a man does not keep pace with his companions, perhaps it is because he hears a different drummer. Let him step to the music which he hears, however measured or far away. Henry David Thoreau

View buck_cpa's profile

buck_cpa

56 posts in 483 days


#12 posted 432 days ago

I really like this bench. Well done sir.

View drbyte's profile

drbyte

553 posts in 2657 days


#13 posted 432 days ago

Nice workbench and great job! We need a couple more photos! Especially one without the table saw in place and the EMT shown pulled out and pushed in! What is on the bottom of the bench?

-- Dennis, WV

View ZiggyZ's profile

ZiggyZ

51 posts in 980 days


#14 posted 432 days ago

I had to make some mods as well for my Bosch tablesaw. The plans I bought from Ron are the new version 2 he released. There are not any rabbets or dadoes on the new plans, just pocket screws which made assembly very straightforward.

View ZiggyZ's profile

ZiggyZ

51 posts in 980 days


#15 posted 432 days ago

I will take some more close ups and add them this evening!

showing 1 through 15 of 38 comments

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