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Crosscut Sled with Dust Collection

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Project by dtzeutschler posted 452 days ago 2508 views 14 times favorited 12 comments Add to Favorites Watch

A crosscut sled I built based on John Nixon’s Supersled plans and video. Added overblade dust collection with brushes; works great!
Added a couple photos including an overall pic with another OVERARM dust collector (for ripping) I built—not as pretty, but effective!





12 comments so far

View ken_c's profile

ken_c

260 posts in 1765 days


#1 posted 452 days ago

great idea…

View Craig Havran's profile

Craig Havran

331 posts in 1214 days


#2 posted 452 days ago

Very nice! I’d make one too if only I had a table saw…

-- "There's plenty of time to read the instruction manual when you're laying in the hospital bed". - Dad

View BTimmons's profile

BTimmons

2078 posts in 1088 days


#3 posted 452 days ago

I thought of this idea the other day, nice to know I’m not the only one. What did you salvage the brushes from, and what percentage of dust would you say it captures?

-- Brian Timmons, Big T Woodworks - https://www.etsy.com/shop/BigTWW - http://vimeo.com/98821147

View SteveW's profile

SteveW

354 posts in 1461 days


#4 posted 452 days ago

Boy that is a nice addition to a sled.
thanks for sharing your ideas

-- On the eighth day God was back in His woodworking shop! SteveW

View Northwest29's profile

Northwest29

685 posts in 1093 days


#5 posted 452 days ago

Another creative adaptation with improvements of the ubiquitous table saw sled. Well done! What function does the hinge on the rear serve? What are you using for the dust collector and, as Brian asked, what percentage of dust would you estimate it collects? How were the brushes adapted to the cover? Thanks for the inspiration -

-- Ron, Eugene, OR, "Curiosity is a terrible thing to waste."

View Bogeyguy's profile

Bogeyguy

458 posts in 670 days


#6 posted 452 days ago

I’m glad you told us what it was. It’s hard to tell what is is from the photo. :)

-- Art, Pittsburgh.

View rlamb007's profile

rlamb007

57 posts in 1140 days


#7 posted 452 days ago

My goodness…That is definitely a Super Sled. Good job.

View geotiger's profile

geotiger

5 posts in 488 days


#8 posted 451 days ago

More pictures, please.

-- "Some men wrest a living from nature and with their hands; this is called craft." - William Morris

View ChuckC's profile

ChuckC

679 posts in 1537 days


#9 posted 451 days ago

Great sled! I like the DC attachment. Consider putting a block of wood on the back fence where the blade exists. Your thumbs will thank you :-)

View dtzeutschler's profile

dtzeutschler

6 posts in 571 days


#10 posted 451 days ago

Thanks for all the great replies. More photos to come…
The brushes were unfortunately not salvaged. I ordered them from McMaster-Carr (search for “strip brushes”) I bought a 48” length (X3”tall) piece and cut it in half (a little more than $20 with shipping). Initially when I ordered it, I was not sure how I’d mount the brush, then it turned out the top portion that the brush is captured in a metal channel with dovetail profile, so I grooved a dovetail profile in the bottom of each wood strip to accommodate the metal channels. Good tight fit, with no need for fasteners on that part of.

The hinge is simply there to allow to lift the unit when positioning a board to cross cut.

I would say it captures 80-90% of top of saw dust, though as always, that’s tough to quantify. I’m using a Jet DC-1100 with cartridge canister filter Dust collector.
Sometimes the brushes allow a bit of dust to escape where they meet the board being cut.

I also like that it seems to enhance the safety of the crosscut sled—no open spinning blade!

The one mod I’d yet like to make is instead of screwing th DC attachment into the back of the kig, I’d like to add hanger bolts there and attach the DC attachment by using wing nuts—quicker removal for the odd cuts when the DC attachment is in the way.

Chuck C: where exactly would you mount the block? I don’t quite understand…
Thanks again for the great responses!

View ChuckC's profile

ChuckC

679 posts in 1537 days


#11 posted 450 days ago

Check out the one I did a while back. The block just gives a place for the blade to go so it doesn’t come out the back where your hands are.

View SnowFrog's profile

SnowFrog

102 posts in 1149 days


#12 posted 440 days ago

Brilliant. More pics is in order.

-- One can dream, about a passion not yet fully fulfilled!

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