New box for old jig

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Project by Tooch posted 477 days ago 2015 views 5 times favorited 12 comments Add to Favorites Watch

I purchased the Kreg pocket hole Master set about 2 years ago. The only problem is, that’s roughly the equivalent of 25 years of use for teenagers. Within the first year the hinges on the original plastic box were cracked, and within 2 years I couldn’t get the case to shut. I saw that Kreg came out with a giant toolbox (with lots more room than the original case) but I couldn’t bring myself to spend the school’s money on something I could easily make.

So, as the saying goes “necessity is the mother of invention”- I grabbed some pieces of pine from our scrap pile and threw this together. Each piece has its own home, and now the students can actually put the jig away easily when they are done. There is also a small piece that I routed for the drill bit and drive bit on the left.

Since I engraved the lid with our laser, I didn’t want to stain it. I did, however, decide to paint the inside (there were several blemishes that needed covered) and used 3 coats Arm-R-Seal rub-on poly.

Hopefully this one lasts longer than the plastic version- thanks for looking!

-- "Well, the world needs ditch-diggers too..." - Judge Smails

12 comments so far

View KelvinGrove's profile (online now)


681 posts in 514 days

#1 posted 477 days ago

And ingenuity is invention’s father! Nice job.

-- Tim P. Calhoun GA. Don't cry because it's over, smile....because for 7 glorious miles, everyone thought you were the real bus driver!

View ajosephg's profile


1840 posts in 2163 days

#2 posted 477 days ago


-- Joe

View clieb91's profile


3252 posts in 2537 days

#3 posted 477 days ago

That is a nice set up. I may be borrowing something like that for our jig set at work. I have verything thrown in a plastic storage container now.


-- Chris L. "Don't Dream it, Be it."- (Purveyors of Portable Fun and Fidgets)

View ic3ss's profile


253 posts in 1379 days

#4 posted 476 days ago

It would have been nice had they made the original box as well as this one. The label was a nice touch.


-- "I am endeavoring, ma'am, to construct a mnemonic memory circuit using stone knives and bear skins."

View Monte Pittman's profile

Monte Pittman

13331 posts in 940 days

#5 posted 476 days ago

Great job

-- Mother Nature created it, I just assemble it. - It's not ability that we often lack, but the patience to use our ability

View Bricofleur's profile


1118 posts in 1795 days

#6 posted 476 days ago

Nice job on the box joints! I like the lid too.



-- Learn from yesterday, work today and enjoy success tomorrow. --

View cajunpen's profile


14363 posts in 2668 days

#7 posted 476 days ago

Nice job – your box joints are outstanding.

-- Bill - "Suit yourself and let the rest be pleased."

View SPalm's profile


4760 posts in 2484 days

#8 posted 476 days ago

What’s not to like?
I love it. And a place for everything makes cleanup faster.


-- -- I'm no rocket surgeon

View FirehouseWoodworking's profile


622 posts in 1875 days

#9 posted 476 days ago

Very well done, sir! It may even inspire some of your students to do a similar thing with their own tools (once they get them) rather than simply “throwing” them into a red plastic tool box!


-- Dave; Lansing, Kansas

View davidroberts's profile


1002 posts in 2088 days

#10 posted 476 days ago

Well that was a good effort. Came out nice. I like the look of the hinge stopping a couple of inches from each end. I was gonna ask how you got the logo to look so good, scan it and then trace it out with a drawing program? I’m not to savvy regarding lasers and cnc’s, etc.

-- God is great, wood is good. Let us thank Him for wood......and old hand tools.

View hoss12992's profile


2465 posts in 495 days

#11 posted 476 days ago

Great job. What kind of laser did you use?

-- The Old Rednek Workshop

View Tooch's profile


583 posts in 478 days

#12 posted 476 days ago

@hoss12992 – We have a VersaLaser with a 12×16” table. nothing really big, but perfect for stuff like this. we use CorelDraw X6 as the program to run it, and there is also a specific control program for the laser itself.

@davidroberts – I just found a really high resolution photo online. you can filter through results on google by using the search tools, I didn’t ask for permission to use it, but its free advertising for Kreg so I hope they don’t mind. The text below was just a free font I downloaded

-- "Well, the world needs ditch-diggers too..." - Judge Smails

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