New box for old jig

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Project by Tooch posted 04-08-2013 03:49 PM 2400 views 5 times favorited 12 comments Add to Favorites Watch

I purchased the Kreg pocket hole Master set about 2 years ago. The only problem is, that’s roughly the equivalent of 25 years of use for teenagers. Within the first year the hinges on the original plastic box were cracked, and within 2 years I couldn’t get the case to shut. I saw that Kreg came out with a giant toolbox (with lots more room than the original case) but I couldn’t bring myself to spend the school’s money on something I could easily make.

So, as the saying goes “necessity is the mother of invention”- I grabbed some pieces of pine from our scrap pile and threw this together. Each piece has its own home, and now the students can actually put the jig away easily when they are done. There is also a small piece that I routed for the drill bit and drive bit on the left.

Since I engraved the lid with our laser, I didn’t want to stain it. I did, however, decide to paint the inside (there were several blemishes that needed covered) and used 3 coats Arm-R-Seal rub-on poly.

Hopefully this one lasts longer than the plastic version- thanks for looking!

-- "Well, the world needs ditch-diggers too..." - Judge Smails

12 comments so far

View KelvinGrove's profile


1149 posts in 1216 days

#1 posted 04-08-2013 04:17 PM

And ingenuity is invention’s father! Nice job.

-- Tim P. Calhoun GA. Don't cry because it's over, smile....because for 7 glorious miles, everyone thought you were the real bus driver!

View ajosephg's profile


1877 posts in 2865 days

#2 posted 04-08-2013 04:39 PM


-- Joe

View clieb91's profile


3455 posts in 3238 days

#3 posted 04-08-2013 04:55 PM

That is a nice set up. I may be borrowing something like that for our jig set at work. I have verything thrown in a plastic storage container now.


-- Chris L. "Don't Dream it, Be it."- (Purveyors of Portable Fun and Fidgets)

View ic3ss's profile


382 posts in 2080 days

#4 posted 04-08-2013 05:55 PM

It would have been nice had they made the original box as well as this one. The label was a nice touch.


-- "I am endeavoring, ma'am, to construct a mnemonic memory circuit using stone knives and bear skins."

View Monte Pittman's profile

Monte Pittman

20275 posts in 1642 days

#5 posted 04-08-2013 06:56 PM

Great job

-- Mother Nature created it, I just assemble it.

View Bricofleur's profile


1345 posts in 2497 days

#6 posted 04-08-2013 07:26 PM

Nice job on the box joints! I like the lid too.



-- Learn from yesterday, work today and enjoy success tomorrow. --

View cajunpen's profile


14563 posts in 3369 days

#7 posted 04-08-2013 07:42 PM

Nice job – your box joints are outstanding.

-- Bill - "Suit yourself and let the rest be pleased."

View SPalm's profile


5236 posts in 3186 days

#8 posted 04-08-2013 07:56 PM

What’s not to like?
I love it. And a place for everything makes cleanup faster.


-- -- I'm no rocket surgeon

View FirehouseWoodworking's profile


678 posts in 2577 days

#9 posted 04-08-2013 08:57 PM

Very well done, sir! It may even inspire some of your students to do a similar thing with their own tools (once they get them) rather than simply “throwing” them into a red plastic tool box!


-- Dave; Lansing, Kansas

View davidroberts's profile


1023 posts in 2789 days

#10 posted 04-08-2013 11:41 PM

Well that was a good effort. Came out nice. I like the look of the hinge stopping a couple of inches from each end. I was gonna ask how you got the logo to look so good, scan it and then trace it out with a drawing program? I’m not to savvy regarding lasers and cnc’s, etc.

-- God is great, wood is good. Let us thank Him for wood......and old hand tools.

View hoss12992's profile


3737 posts in 1196 days

#11 posted 04-09-2013 06:20 AM

Great job. What kind of laser did you use?

-- The Old Rednek Workshop

View Tooch's profile


1213 posts in 1180 days

#12 posted 04-09-2013 09:34 AM

@hoss12992 – We have a VersaLaser with a 12×16” table. nothing really big, but perfect for stuff like this. we use CorelDraw X6 as the program to run it, and there is also a specific control program for the laser itself.

@davidroberts – I just found a really high resolution photo online. you can filter through results on google by using the search tools, I didn’t ask for permission to use it, but its free advertising for Kreg so I hope they don’t mind. The text below was just a free font I downloaded

-- "Well, the world needs ditch-diggers too..." - Judge Smails

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