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Child's height chart

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Project by Elizabeth posted 03-22-2013 01:50 AM 1203 views 3 times favorited 8 comments Add to Favorites Watch

This project has been in the works for a few months now. I wanted to make a removable wooden height chart that I could take with us if we ever moved. The race was on to finish it before my son was old enough to use it!

The chart is made of maple with walnut inlays. The maple board is 6’2” long, about 4” wide and almost 1/2” thick. I cut up a walnut pen blank on the bandsaw to slightly over 1/8” square, and either 2” long for the foot marks or 1” long for the half foot marks.

The area where I wanted to hang the board had a molding along the floor, so I designed the board so I could hang it just over the molding and have the measurements come out correctly. So the first mark from the bottom is more like 4” up rather than a real 6”, but it works out correctly once it’s hung on the wall.

The inlay points were chiselled by hand with an Irwin 1/8” chisel I got off of Amazon – it wasn’t expensive at all and definitely did the job. Every so often I’d resharpen it, but no more often than the larger Lee Valley chisels I was also using. Once they were glued into place, I carefully shaved them nearly flush with the board (using the blue tape as a small insurance policy) and when I was as close as I could get by hand, sent the whole thing through the planer to get everything flush. (I was a bit nervous about whether this could cause tear out so I actually made a test piece with one inlay and sent that through first…no problems at all.)

Once it was all smooth, I applied a few coats of danish oil finish. Then I scrolled his name out of a piece of 1/8” walnut, finished those pieces and glued them on near the top of the board.

Mounting the board on the wall was tricky, because height was critical. I’ll try to explain it clearly. I used a pair of 1-1/2’’ x 1-3/4’’ Extra Thin Flush Mounts, which were Rockler item # 29975 in February but are not showing up on a current search. Each mount is a two-parter, one faces up and the other faces down and slots into it. I attached the wall side (facing up) of these two-piece mounts using 6×1” screws into a stud, then placed the board-side of the mount in place on its matching part, and put double sided tape on the surface which would be attached to the board. I then had my husband help me line up the board with some painter’s tape foot-markers that I’d put on the wall. When we got the height lined up and it seemed more or less centered on the mounts, we pressed the board into place, sticking the mounts to the board via the tape. Then I took it out to the shop, marked where the mounts were, and screwed them into place, removing the tape as I went.

It worked – the lower edge of the walnut inlays are exactly the right height from the floor.

I’m going to put a screw into the wall above the board so that it can’t be accidentally lifted up by a small boy, and I need to put some shims behind the board so it can’t wobble on the wall. But other than that, it’s done, just in time for his first birthday and coinciding within a week or so of his first steps!





8 comments so far

View WoodenFrog's profile

WoodenFrog

2737 posts in 1664 days


#1 posted 03-22-2013 10:11 AM

That’s Cool!
I really like the inlays and you did a fine job on the scrolled out letters!

-- Robert B. Sabina, Ohio..... http://www.etsy.com/shop/WoodenfrogWoodenProd

View Woodgirl's profile

Woodgirl

20 posts in 669 days


#2 posted 03-22-2013 11:55 AM

Love this!It came out beautiful.I also love how you give such great details of the steps you take when making your projects.It is very helpful for a beginner like me.Thank you!

View JoeinGa's profile

JoeinGa

3694 posts in 758 days


#3 posted 03-22-2013 12:11 PM

I think the best part is you planned ahead so you can move it if you relocate (or just decide to put it in a different room). Well… that and the cute lil fella who’s all ready for his first measure mark :-)

-- Perform A Random Act Of Kindness Today ... Pay It Forward

View helluvawreck's profile

helluvawreck

16043 posts in 1618 days


#4 posted 03-22-2013 12:48 PM

May he always look at this piece with joy in his eyes while remembering his time growing up. Congratulations.

helluvawreck aka Charles
http://woodworkingexpo.wordpress.com

-- If a man does not keep pace with his companions, perhaps it is because he hears a different drummer. Let him step to the music which he hears, however measured or far away. Henry David Thoreau

View CharlieM1958's profile

CharlieM1958

15807 posts in 2969 days


#5 posted 03-22-2013 01:22 PM

Looks great! I’m glad you worked through your issues of leveling the walnut inlay without any problems.

-- Charlie M. "Woodworking - patience = firewood"

View Blackie_'s profile

Blackie_

3663 posts in 1263 days


#6 posted 03-22-2013 10:59 PM

Awesome! very nice and creative Elizabeth, Edward will be at the E before you know it. :)

-- Randy - If I'm not on LJ's then I'm making Saw Dust. Please feel free to visit my store location at http://www.facebook.com/randy.blackstock.custom.wood.designs

View hjt's profile

hjt

779 posts in 1889 days


#7 posted 11-21-2013 05:34 AM

Very nice. You could make and sell those at art/craft shows. Cuty photos of your son – love the little tongue sticking out.

-- Harold

View Elizabeth's profile

Elizabeth

811 posts in 1894 days


#8 posted 11-21-2013 04:36 PM

Thanks Harold…I could sell them if it took less time to make them! I need to learn to plunge route the tick mark locations, that would be a lot faster than hand chiseling them.

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