New Holland Theater doors and trim

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Project by JustplaneJeff posted 03-15-2013 03:00 AM 1955 views 1 time favorited 12 comments Add to Favorites Watch

The theater in our town was built in 1931 and is on the National Historic Register. I was lucky enough to be commisioned to build new front doors and the paneled surrounds. I built the 7 doors out of white oak. For the cores of the doors I laminated plain sawn white oak, and mortised and tennoned the joints, Then I milled a 5/16” veneer of qtr sawn white oak for both sides and applied with type 3 glue and lots of clamps. The stops were routed in and thermo-pane saftey glass installed. The doors and new jambs where mortised to use the original bronze hinges and The doors were installed with new trim and panels. I would like to think these doors will last as long as the originals.

-- JustplaneJeff

12 comments so far

View a1Jim's profile


117203 posts in 3694 days

#1 posted 03-15-2013 04:08 AM

Beautiful work Jeff

-- wood crafting & woodworking classes

View Ken90712's profile


17570 posts in 3305 days

#2 posted 03-15-2013 09:06 AM

Well done, nice looking doors.

-- Ken, "Everyday above ground is a good day!"

View Sandra's profile


7207 posts in 2192 days

#3 posted 03-15-2013 12:08 PM

Very impressive! Nicely done.

(having clamp envy….)

-- No, I don't want to buy the pink hammer.

View helluvawreck's profile


32061 posts in 2983 days

#4 posted 03-15-2013 12:53 PM

Beautiful work. Congratulations.

helluvawreck aka Charles

-- helluvawreck aka Charles,

View david38's profile


3518 posts in 2460 days

#5 posted 03-15-2013 02:25 PM

really nice job

View OggieOglethorpe's profile


1276 posts in 2227 days

#6 posted 03-15-2013 03:35 PM

Very nice!

What did you finish them with?

View Kenny2946's profile


55 posts in 2405 days

#7 posted 03-15-2013 10:30 PM

I wish I had that many clamps! Nice Job…

-- Kenny, New York

View JL7's profile


8681 posts in 3082 days

#8 posted 03-16-2013 11:33 PM

Nice work Jeff….....

-- Jeff .... Minnesota, USA

View 404 - Not Found's profile

404 - Not Found

2544 posts in 3086 days

#9 posted 03-17-2013 01:59 AM

Big job, looks great, I’ve never seen that many clamps on a glue up before.

View JustplaneJeff's profile


263 posts in 2020 days

#10 posted 03-18-2013 12:28 AM

The doors were finished with 4 coats of amber shellac with 2 top coats of exterior water based Helmsmen urethane All the finishes were selected by the building commitee for the Theater. The one thing going for this is this bank of doors is recessed about 12’ under the facade of the building. By the way, you can never have too many clamps lol

-- JustplaneJeff

View Fishinbo's profile


11362 posts in 2292 days

#11 posted 03-19-2013 01:39 PM

Magnificent doors! Great build and joinery. Will surely last for many years. Great job!

View OggieOglethorpe's profile


1276 posts in 2227 days

#12 posted 03-19-2013 02:04 PM

Such a nice “old varnish” color!

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