Cowboy Hat Blocker

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Project by hunter71 posted 03-14-2013 10:57 AM 2337 views 4 times favorited 18 comments Add to Favorites Watch

Some call this a hat stretcher, but in truth we do not stretch a hat, we only keep it in it’s shape. If a hat gets wet they will dry back differently. All hats get wet, not just from the elements, but sweat. So maintaining a hat is important. Be sure to taper the blocks to fit the natural angle of your hat. Glue the threaded rod into one side.
I made a couple of these for a trial and they work great. Western Red Cedar for the blocks. Store bought threaded rod and nut make it work.

-- A childs smile is payment enough.

18 comments so far

View Scott 's profile


241 posts in 2107 days

#1 posted 03-14-2013 11:15 AM

I made one of these to stretch a hat that was a little to small. I used a steel bolt, but yours looks a lot nicer. Nice job!

-- Scott in North Carolina

View 489tad's profile


3259 posts in 2851 days

#2 posted 03-14-2013 11:16 AM

Pretty slick.

-- Dan, Naperville IL, I.G.N.

View  woodshaver Tony C   's profile

woodshaver Tony C

5553 posts in 3192 days

#3 posted 03-14-2013 12:26 PM

My hat’s are not cowboy but if I had one I would make one of these. My hat’s off to you Doug! it’s a great idea!

-- St Augustine FL, Experience is the sum of our mistakes!

View Roger's profile


20874 posts in 2643 days

#4 posted 03-14-2013 12:49 PM

Gr8 idea Doug. You should pattent this one. Simplicity at its best.

-- Roger from KY. Work/Play/Travel Safe. Keep your dust collector fed.

View Chris Moellering's profile

Chris Moellering

227 posts in 2487 days

#5 posted 03-14-2013 02:09 PM

I bought a similar one a few years ago. As a “cranially gifted” guy, being able to stretch my hats a bit is important. (Especially since my job requires I wear several!)

Looks nice.

-- Grace & peace, Chris+

View wiswood2's profile


1138 posts in 3535 days

#6 posted 03-14-2013 02:21 PM

very nice.

-- Chuck, wiswood2

View Ken90712's profile


17527 posts in 3028 days

#7 posted 03-14-2013 02:50 PM

Thats pretty cool…..

-- Ken, "Everyday above ground is a good day!"

View Justin M Schmidt's profile

Justin M Schmidt

17 posts in 1740 days

#8 posted 03-14-2013 04:08 PM

I bought a hat from Goorin Bros. (woah that was expensive for a flat cap, but WORTH IT) and the guy at the counter offered to stretch the hat for me. He brought out a beautiful antique hat block, gave it a few cranks and the hat fit great. If I buy from them again I’ll ask to take a pic of it.

-- Justin M Schmidt | Somerville, Massachusetts |

View  woodshaver Tony C   's profile

woodshaver Tony C

5553 posts in 3192 days

#9 posted 03-14-2013 04:20 PM

Is this the stretcher you saw at Goorin Bros?

-- St Augustine FL, Experience is the sum of our mistakes!

View ldl's profile


1135 posts in 2204 days

#10 posted 03-14-2013 05:31 PM

Neat tool Doug. If I wore cowboy hats I to would make one too. I got a kinda big head (not that I’m stuck on myself) and it’s hard sometimes to find any style hat that fits.

-- Dewayne in Bainbridge, Ga. - - No one can make you mad. Only you decide when you get mad - -

View  woodshaver Tony C   's profile

woodshaver Tony C

5553 posts in 3192 days

#11 posted 03-14-2013 05:54 PM

Did you make the threaded rod also. I almost bought one a while ago. Just wondering how well it worked.

-- St Augustine FL, Experience is the sum of our mistakes!

View helluvawreck's profile (online now)


29205 posts in 2706 days

#12 posted 03-14-2013 06:22 PM

Nice work. I’ve always worn hats for as long as I can remember.

helluvawreck aka Charles

-- If a man does not keep pace with his companions, perhaps it is because he hears a different drummer. Let him step to the music which he hears, however measured or far away. Henry David Thoreau

View revwarguy's profile


130 posts in 1741 days

#13 posted 03-14-2013 06:32 PM

Very nice. Where did you get the wood nut and threaded dowel?

-- "72.6 per cent of all statistics are made up on the spot." - Steven Wright

View Jamie Speirs's profile

Jamie Speirs

4167 posts in 2696 days

#14 posted 03-14-2013 06:59 PM

Very nice, it makes a hat always feel special Like fresh polished boots.

-- Who is the happiest of men? He who values the merits of others, and in their pleasure takes joy, even as though 'twere his own. --Johann Wolfgang von Goethe

View longgone's profile


5688 posts in 3148 days

#15 posted 03-15-2013 12:39 AM

Very nice…I have quite a few hats and have a store bought blocker…but I like yours with the wood thread…much nicer. Did you use the Bealle wood threading tool?

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