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Cowboy Hat Blocker

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Project by hunter71 posted 03-14-2013 10:57 AM 1572 views 4 times favorited 18 comments Add to Favorites Watch

Some call this a hat stretcher, but in truth we do not stretch a hat, we only keep it in it’s shape. If a hat gets wet they will dry back differently. All hats get wet, not just from the elements, but sweat. So maintaining a hat is important. Be sure to taper the blocks to fit the natural angle of your hat. Glue the threaded rod into one side.
I made a couple of these for a trial and they work great. Western Red Cedar for the blocks. Store bought threaded rod and nut make it work.

-- A childs smile is payment enough.





18 comments so far

View Scott 's profile

Scott

170 posts in 1019 days


#1 posted 03-14-2013 11:15 AM

I made one of these to stretch a hat that was a little to small. I used a steel bolt, but yours looks a lot nicer. Nice job!

-- Scott in North Carolina

View 489tad's profile

489tad

2497 posts in 1763 days


#2 posted 03-14-2013 11:16 AM

Pretty slick.

-- Dan, Naperville IL, I.G.N.

View woodshaver's profile

woodshaver

2892 posts in 2104 days


#3 posted 03-14-2013 12:26 PM

My hat’s are not cowboy but if I had one I would make one of these. My hat’s off to you Doug! it’s a great idea!

-- Tony C St Augustine FL, My high school shop teacher said "You can do it"... Now I can't stop!

View Roger's profile

Roger

15348 posts in 1555 days


#4 posted 03-14-2013 12:49 PM

Gr8 idea Doug. You should pattent this one. Simplicity at its best.

-- Roger from KY. Work/Play/Travel Safe. Kentuk55@bellsouth.net

View Chris Moellering's profile

Chris Moellering

224 posts in 1399 days


#5 posted 03-14-2013 02:09 PM

I bought a similar one a few years ago. As a “cranially gifted” guy, being able to stretch my hats a bit is important. (Especially since my job requires I wear several!)

Looks nice.

-- Grace & peace, Chris+

View wiswood2's profile

wiswood2

1128 posts in 2447 days


#6 posted 03-14-2013 02:21 PM

very nice.
Chuck

-- Chuck, wiswood2 www.wisconsinwoodchuck.com

View Ken90712's profile

Ken90712

15336 posts in 1940 days


#7 posted 03-14-2013 02:50 PM

Thats pretty cool…..

-- Ken, "Everyday above ground is a good day!"

View Justin M Schmidt's profile

Justin M Schmidt

17 posts in 652 days


#8 posted 03-14-2013 04:08 PM

I bought a hat from Goorin Bros. (woah that was expensive for a flat cap, but WORTH IT) and the guy at the counter offered to stretch the hat for me. He brought out a beautiful antique hat block, gave it a few cranks and the hat fit great. If I buy from them again I’ll ask to take a pic of it.

-- Justin M Schmidt | Somerville, Massachusetts | http://jusbot.com

View woodshaver's profile

woodshaver

2892 posts in 2104 days


#9 posted 03-14-2013 04:20 PM

Justin,
Is this the stretcher you saw at Goorin Bros?

-- Tony C St Augustine FL, My high school shop teacher said "You can do it"... Now I can't stop!

View ldl's profile

ldl

1135 posts in 1116 days


#10 posted 03-14-2013 05:31 PM

Neat tool Doug. If I wore cowboy hats I to would make one too. I got a kinda big head (not that I’m stuck on myself) and it’s hard sometimes to find any style hat that fits.

-- Dewayne in Bainbridge, Ga. - - No one can make you mad. Only you decide when you get mad - -

View woodshaver's profile

woodshaver

2892 posts in 2104 days


#11 posted 03-14-2013 05:54 PM

Doug,
Did you make the threaded rod also. I almost bought one a while ago. Just wondering how well it worked.

-- Tony C St Augustine FL, My high school shop teacher said "You can do it"... Now I can't stop!

View helluvawreck's profile

helluvawreck

16043 posts in 1618 days


#12 posted 03-14-2013 06:22 PM

Nice work. I’ve always worn hats for as long as I can remember.

helluvawreck aka Charles
http://woodworkingexpo.wordpress.com

-- If a man does not keep pace with his companions, perhaps it is because he hears a different drummer. Let him step to the music which he hears, however measured or far away. Henry David Thoreau

View revwarguy's profile

revwarguy

125 posts in 653 days


#13 posted 03-14-2013 06:32 PM

Very nice. Where did you get the wood nut and threaded dowel?

-- "72.6 per cent of all statistics are made up on the spot." - Steven Wright

View Jamie Speirs's profile

Jamie Speirs

4163 posts in 1608 days


#14 posted 03-14-2013 06:59 PM

Very nice, it makes a hat always feel special Like fresh polished boots.
Jamie

-- Who is the happiest of men? He who values the merits of others, and in their pleasure takes joy, even as though 'twere his own. --Johann Wolfgang von Goethe

View Greg..the Cajun Wood Artist's profile

Greg..the Cajun Wood Artist

5273 posts in 2060 days


#15 posted 03-15-2013 12:39 AM

Very nice…I have quite a few hats and have a store bought blocker…but I like yours with the wood thread…much nicer. Did you use the Bealle wood threading tool?

-- Each step of every Wood Art project I design and build is considered my masterpiece… because I want the finished product to reflect the quality and creativeness of my work

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