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Clamshell jewelry and what-not box

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Project by GnarlyErik posted 503 days ago 1651 views 1 time favorited 11 comments Add to Favorites Watch

This little item was made for my daughter’s recent birthday. It is a simple hinged clamshell, lined with ‘spray-on flocking’ – my first attempt at that, which was really quick and easy.

Each half of the clamshell is made of five ‘lifts’ of varied woods, each about 5/16” thick. Beginning on the outside is mahogany, then butternut, cherry, maple and padauk. Each lift except the outer one, were first rough ‘hollowed’ by removing the centers with a scroll saw to save on chisel work, then glued together. The lifts were kept in proper alignment for glueing with a pair of nails in holes drilled through excess material deliberately left on the hinge sides. When the glue set, each half was then rounded with a plane and spoke shave and finished by rounding and hollowing with a Dremel flex-router tool and chisels by hand – which took far more time than I had figured, especially the hollowing part. The rounded shape was a real challenge to clamp in position and special wooden chocks were needed to grip things.

The two pieces were then finish sanded and received five coats of varnish, then assembled with a simple 2-1/4” hinge. A small foot was added under the hinge under the bottom half to steady the clamshell when opened. The clamshells end up about 1/4” thick, and the entire assembly is surprisingly light in weight.

This was a bigger challenge and took far more time than I anticipated, but my daughter loved it in the end! I don’t think I will do another.

-- Candy is dandy and rum may be fun, but wood working is the best high for me!





11 comments so far

View WoodenFrog's profile

WoodenFrog

2737 posts in 1514 days


#1 posted 503 days ago

I love it! Nice work!
Very nice gift.

-- Robert B. Sabina, Ohio..... http://www.etsy.com/shop/WoodenfrogWoodenProd

View jap's profile

jap

1224 posts in 655 days


#2 posted 503 days ago

slick!

-- Joel

View helluvawreck's profile

helluvawreck

15431 posts in 1468 days


#3 posted 503 days ago

It’s really a beautiful piece. I haven’t seen anything like this. Congratulations.

helluvawreck aka Charles
http://woodworkingexpo.wordpress.com

-- If a man does not keep pace with his companions, perhaps it is because he hears a different drummer. Let him step to the music which he hears, however measured or far away. Henry David Thoreau

View Jim Jakosh's profile

Jim Jakosh

11072 posts in 1706 days


#4 posted 503 days ago

That is really a sweet little box! I love it!!. What girl would not want that??

-- Jim Jakosh.....Practical Wood Products...........Learn something new every day!! Variety is the Spice of Life!!

View MasterSergeant's profile

MasterSergeant

1278 posts in 1289 days


#5 posted 503 days ago

Very nice, I like the idea a great deal.

-- Kelly, woodworker under construction

View Ken90712's profile

Ken90712

14821 posts in 1790 days


#6 posted 502 days ago

That is really nice, I’m sure she loves it.

-- Ken, "Everyday above ground is a good day!"

View simmothewoodturner's profile

simmothewoodturner

41 posts in 547 days


#7 posted 502 days ago

Love the contrast of the different woods!

-- http://www.simmothewoodturner.blogspot.co.uk

View cajunpen's profile

cajunpen

14363 posts in 2667 days


#8 posted 502 days ago

Good looking little box – well done.

-- Bill - "Suit yourself and let the rest be pleased." http://www.cajunpen.com/

View ldl's profile

ldl

1135 posts in 966 days


#9 posted 502 days ago

Beautiful clam shell box. I’m sure the look on your daughter’s face was worth the time.

-- Dewayne in Bainbridge, Ga. - - No one can make you mad. Only you decide when you get mad - -

View Fishinbo's profile

Fishinbo

11216 posts in 777 days


#10 posted 501 days ago

Cool clam box! Like the shape and the wood combo. Very creative making it and worth every effort because it turned out really beautiful.

View GnarlyErik's profile

GnarlyErik

179 posts in 735 days


#11 posted 501 days ago

In retrospect, I know if I ever do another one of these I will leave the rounding of the outside of the shells till last, since that will make gripping and holding the pieces much easier and more secure when gouging and chiseling out the interior of the shells.

Anyway, onward and upward!

I am currently building my wife another four-poster bed to match one I built last year. She’s a ‘solid wood’ kind of gal and refuses anything like veneers or composites like almost all store boughten furniture is today. It’s another unplanned ‘honey-do’, but I don’t mind – being retired I like having projects to make me feel like I am being ‘productive’. Actually, I’ve got a whole host of projects I want to do on the drawling board, so it is really a matter of just finding the time to do everything I want to do.

-- Candy is dandy and rum may be fun, but wood working is the best high for me!

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