Building the infill Plane. Not so much metal work style.

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Project by Don W posted 03-02-2013 09:04 PM 3643 views 12 times favorited 41 comments Add to Favorites Watch

Some time ago, LukieB sent me a Sargent #422. The base has been cut from 22” down to 18”. The frog was broke, it was missing most other major parts so it sat on my bench for a long time. I wasn’t sure what I was going to to with it, then this idea stuck me.

The infill is made from blood wood, the accent is cherry. Its epoxied to the base.

The knurled knob is made from 3/4” copper pipe with a 1/4” x 20- bolt and bloodwood epoxied into it. I used a file to cut the grooves.

The finish is Brush Oil.

There are more pictures on my blog.

EDIT: Image added with Hock Iron

-- Master hand plane hoarder. -

41 comments so far

View ShaneA's profile (online now)


5595 posts in 1446 days

#1 posted 03-02-2013 09:16 PM

Outstanding work Don. What are your thoughts on its functionality? It looks awesome, well done.

View Airframer's profile (online now)


2856 posts in 801 days

#2 posted 03-02-2013 09:16 PM

That turned out great! Someday I will have to try and do this. Great Job!

-- Eric - "I'm getting proficient with these hand jobbers. - BigRedKnothead"

View chrisstef's profile (online now)


12135 posts in 1854 days

#3 posted 03-02-2013 09:19 PM

If that aint turnin a turd into treasure i dunno what is Don. I really like how you switched the grain direction on the infill. Finish came out great and without a doubt that dog can hunt.

-- "there aren’t many hand tools as awe-inspiring as the #8 jointer. I mean, it just reeks of cast iron heft and hubris" - Smitty

View BigRedKnothead's profile


6511 posts in 830 days

#4 posted 03-02-2013 09:25 PM

Freakin awesome!

-- "At the end of the day, try and make it beautiful....because the world is full of ugly." Konrad Sauer

View nobuckle's profile


1120 posts in 1609 days

#5 posted 03-02-2013 09:35 PM

Beautiful work.

-- Doug - Make an effort to live by the slogan "We try harder"

View terryR's profile (online now)


4097 posts in 1156 days

#6 posted 03-02-2013 09:58 PM

Excellent, work, Don! I love the knob on the lever cap and the contrasting woods!

-- tr ...see one, do one, teach one...

View LukieB's profile


962 posts in 1178 days

#7 posted 03-02-2013 10:18 PM

Fantastic Don, absolutely fantastic! Can I have it back now? : )

-- Lucas, "Someday woodworks will be my real job, until then, there's this"

View Don W's profile

Don W

16031 posts in 1416 days

#8 posted 03-02-2013 10:29 PM

Shane I think it will be just like A #6

Lukie maybe when I’m done with it :-)

-- Master hand plane hoarder. -

View JoeinGa's profile


4227 posts in 855 days

#9 posted 03-02-2013 10:33 PM

No Lukie…. ‘cause he’s gonna send it to ME LOL

That thing is freakin’ AWESOME Don!

-- Perform A Random Act Of Kindness Today ... Pay It Forward

View LukieB's profile


962 posts in 1178 days

#10 posted 03-02-2013 10:57 PM

Done with it….. like pry it from your cold dead fingertips? LOL

Really though Don, amazing work, that thing is gorgeous, and looks pretty functional as well! Spectacular rescue of a piece of “Junk”....

I had to pay for the shipping to get him to take it off my hands, LOL

-- Lucas, "Someday woodworks will be my real job, until then, there's this"

View JayT's profile (online now)


3008 posts in 1059 days

#11 posted 03-02-2013 11:28 PM

Most excellently done, Jedi master! You must have channelled the force for this one.

-- "My concern is not whether God is on our side; my greatest concern is to be on God's side, for God is always right." Abraham Lincoln

View Brit's profile


5536 posts in 1691 days

#12 posted 03-02-2013 11:49 PM

Interesting that you decided to orient the grain of the bloodwood in the knob perpendicular to the infil Don. What was your reasoning behind that decision? Was it just that you liked the way it looked? Not that I dislike it, I was just looking at the photos and found myself wondering how it would look turned through 90 degrees. I love the tote, the choice of woods and the overall presence that the plane seems to have. You’ve created a gem of a plane.

-- Andy -- Old Chinese proverb say: "If you think something can't be done, don't interrupt man who is doing it."

View Don W's profile

Don W

16031 posts in 1416 days

#13 posted 03-02-2013 11:59 PM

Andy, I made the Knob separate. I wasn’t sure I’d like the cherry. It sat on the bench and I kept turning the Knob. I just liked the way it looked when it was perpendicular.

Thanks all for the Comments

-- Master hand plane hoarder. -

View racerglen's profile


2519 posts in 1628 days

#14 posted 03-03-2013 12:31 AM

real beauty Don !
Shavings yet ?

-- Glen, Vernon B.C. Canada

View Don W's profile

Don W

16031 posts in 1416 days

#15 posted 03-03-2013 12:39 AM

-- Master hand plane hoarder. -

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