| Project by Karson | posted 533 days ago | 1758 views | 17 times favorited | 27 comments | ![]() |
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Today June 7 2008, our woodworking club Mason Dixon Woodworkers Delmar De. had a class to make spokeshaves. It was in the shop of one of our members and the cost was $60.00 and $40.00 of that was for the blade make by Kansas City Windsor Tool Works Three people took the class.
Ed, our moderator – instructor is into making Windsor furniture so he uses these tools for shaping the spindles etc.
Ed’s collection of spoke shaves.
You get the center of the block and start marking some of the cuts.
Drill the holes for the blade placement.
This is the blade we used. It is the medium size. They make a smaller one and a larger one.
The holes drilled.
use a dado blade to cut out for the space under the blade.

A router bit was used to cut the space under the blade.
Screws are put under the blade for the height adjustment.
A brass plate is cut and placed as a wear surface in front of the cutting edge of the blade.
A bandsaw is used to make the initial shaping of the handle and then files are used to to the intermediate shaping.
Sandpaper is used to do the final shaping.
Practice cuts.


Adjusting the brass plate to fit the edges of the spokeshave.
The brass plate on my spokeshave just clears the blade edge. The blade can be adjusted below the surface of the brass and will keep it from getting knocked around.
We started at 9:00 am worked leisurely took an hour for lunch and were done by 3:00pm. A lot of changing drill sizes for screws and countersinking, but everyone was able to keep together so there was not a lot of waiting for a tool or tool station to come available. We used Nickelson #49 and #50 files to do the shaping.
There is no finish on mine yet. I bought another blade and plan to make another one with some exotic wook.
Additional comments about the setting of the brass throat plate in relationship to the blade.
One additional note. I didn’t install the brass plate the way that they suggest in the instructions. The plate was 1/16” thick X ½ wide. You need about 3/8” in use So I installed the blade in the slot by sanding the length to match the Dado cut and then I drilled and countersunk the screws 2- #4 3/8” and screwed the plate down. I then placed the blade in and found out how much I needed to remove to give the clearance for the blade at the throat. I sanded the brass away until the blade would go below the surface of the brass. It took a few trials to get it correct. Some of the MFg ones that they had at the class had a throat space of about 1/16”. Mine is in the thousands.
I replaced the steel screws with brass screws #4 – 3/8” and then sanded the brass away on the outside and on the bottom so that it was flush with the wood. I’ll polish the brass later. Some of the screw heads were sanded down but the slot is still there if I need to remove later..
-- What happens in the workshop stays in the workshop. No wait that doesn't sound right. Karson Southern Delaware karson_morrison@bigfoot.com †






























27 comments so far
WayneC
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5970 posts in 990 days
posted 533 days ago
Looks like a great class. I would have loved to join you. Is there a link for the blade manufacture? Also, I think Ron Hock makes similar blades.
-- We must guard our enthusiasm as we would our life - James Krenov
teenagewoodworker
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2480 posts in 661 days
posted 533 days ago
thats cool, i never even thought of making a spokeshave before. thanks for the post.
Karson
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posted 533 days ago
Wayne: The link is kcwtw
-- What happens in the workshop stays in the workshop. No wait that doesn't sound right. Karson Southern Delaware karson_morrison@bigfoot.com †
WayneC
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5970 posts in 990 days
posted 533 days ago
Thanks Karson. I’ve added the link to my favorites.
-- We must guard our enthusiasm as we would our life - James Krenov
Napaman
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3483 posts in 970 days
posted 533 days ago
very cool Karson!!! was this the first one you have made before???
-- Matt, Napa, CA...fun is beautiful...just trying to have some fun...
gizmodyne
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1673 posts in 983 days
posted 533 days ago
Great post. Thanks for all of the photos.
-- -John "Do I have to keep typing a smiley? Just assume it's a joke." www.flickr.com/photos/gizmodyne
Douglas Bordner
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3424 posts in 956 days
posted 533 days ago
That looks like a winner. Considering the price of Dave’s Shaves and other wooden-bodied tools, I think I’d like to try one.
-- "Bordnerizing" perfectly good lumber for over a decade.
Zipsss
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112 posts in 1006 days
posted 532 days ago
Looks nice. I will make one in between projects. I could have used it in the rocking chair I made. See you soon.
-- Zipsss
Bob #2
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3035 posts in 914 days
posted 532 days ago
Great stuff Karson.
I want to do one now too.
Bob
-- A mind, like a home, is furnished by its owner
sharad
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705 posts in 697 days
posted 532 days ago
A very well illustrated demonstration to show how a spokeshave can be made. Thanks for the posting.
Sharad
-- patanjali
sharad
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705 posts in 697 days
posted 532 days ago
A very well illustrated demonstration to show how a spokeshave can be made. Thanks for the posting.
Sharad
-- patanjali
jockmike2
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7299 posts in 1139 days
posted 532 days ago
Wish I could have been there. mike
-- Mike. mwurm13@yahoo.com
USCJeff
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899 posts in 961 days
posted 532 days ago
Nice. My first attempt was a disaster. This is helpful, will have to try again.
-- Jeff, South Carolina
FJDIII
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167 posts in 703 days
posted 532 days ago
Thanks for this post Karson!
I had started to attempt one after I returned from my first chair class, this will be a big help.
-- Fred.... Poconos, PA ---- Chairwright in the making ----
Jeff
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997 posts in 987 days
posted 532 days ago
Great information Karson!
Do you or anyone else know a source that details the concepts/standards behind the sizes and shapes of the handles?
-- Jeff, St. Paul, MN
John Gray
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1752 posts in 778 days
posted 532 days ago
I favourited it THANKS!!!
-- Only the Shadow knows....................
Karson
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25797 posts in 1293 days
posted 532 days ago
Jeff:
I’ve got a paper that was passed out in the class for the measurements. I’ll see if I can scan it into the computer and provide it to anyone that sends me a private e-mail message so that I have their e-mail address to return it to.
I believe that the handle is a personal taste. One of the guys in the class had two of the one’s made and shown on the KCWTW web site. Theirs are made with a deep pocket place for your thumb. I didn’t make mine that way. I think I’d make a longer handle though. This one is 11” long, it only goes to the third finger on each hand. I don’t plan on using it for long cuttings but something more comfortable would be nice.
You could just carve some handles in different shapes to see what is comfortable before using your good wood and making the spokeshave. A handle curved to you like bike handlebars might be comfortable but would require more wood. This one is 7/8 X 1 1/4 X 11 I think. I don’t have the paper handy right now.
-- What happens in the workshop stays in the workshop. No wait that doesn't sound right. Karson Southern Delaware karson_morrison@bigfoot.com †
GaryK
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9522 posts in 881 days
posted 532 days ago
That’s very cool, Karson. A lot simpler than I thought it would be.
Thanks.
-- Gary, East TX -- The longest journey begins with a single step.
thetimberkid
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1944 posts in 596 days
posted 532 days ago
Great job!
Thanks for the post
Callum
-- For wood working podcasts with a twist check out http://thetimberkid.com/
Jeff
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997 posts in 987 days
posted 532 days ago
Thanks Karson. I’ll drop you a PM with my mail.
-- Jeff, St. Paul, MN
Richard Williams
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142 posts in 685 days
posted 532 days ago
Wow, I am truly amazed at what talent there is on this Lumberjocks site. Very nice.
-- Rich, Nevada,
Dorje
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posted 530 days ago
Looks like fun!
-- Dorje (pronounced "door-jay"), Seattle, WA
TedM
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1843 posts in 625 days
posted 528 days ago
Interesting… I concur with Gary… seems like a straightforward process to create a fine tool. Sounds like it was a great day.
-- I'm a wood magician... I can turn fine lumber into firewood before your very eyes! - http://www.woodworkersguide.com
Davesfunwoodworking
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259 posts in 768 days
posted 528 days ago
Karson, How much fun you must have had doing this. Where I live we dont have classes for woodworking. But Well worth the 60.00 to have fun all day and walk away with a great tool that you will have for a long time. Great job!!!!!
-- Davesfunwoodworking
Scott Bryan
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20575 posts in 715 days
posted 527 days ago
Karson,
It looks like you had fun with this class. It was well worth the effort and cost to come away with (1) the experience and (2) a nice tool to add to your collection.
Well done. And, as usual, your post was both insightful and informative in addition to being well documented.
-- With God's help all things are possible- even woodworking. Woodworking is not just a hobby, it is an (expletive deleted) expensive hobby.
Lee A. Jesberger
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3710 posts in 872 days
posted 523 days ago
Hi Karson;
A little late in responding but these look like a fun project. One that the maker gets to both keep and use!
Lee
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
bryano
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546 posts in 826 days
posted 519 days ago
This is one nice spoke shave. Karson brought this tool to the picnic at Lee’s house today and what a fine tool this is. It works really well and its nice and comfortable to use.
-- bryano