| Project by Joel Tille | posted 988 days ago | 694 views | 1 time favorited | 19 comments | ![]() |
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A couple of years ago I had brought some pallets home from work. The intent was to salvage what lumber we could from them and build some bat houses. The pallets had some fiberglass and white gel coat overspray on them. After Jordan (my youngest son) and I started cutting them up one of the pallets had the distinct smell of oak. We took the boards over to the planer and started cleaning them up. (self note for future, fiberglass really dulls knives quick)
With the boards cleaned up we could see the surface, almost the whole pallet was made of quarter-sawn oak. I set up the box joint jig on the table saw and let Jordan start making a box. 11-1/2” deep x 17-1/2” wide x 4-1/2” tall. A couple of the boards had what looked like they had come from the center of the log. He tried to match these up around the sides and front of the box.
He copied the dimensions from a box my wife had purchased from one of those home interior style parties. The box was poorly made out of pine, the boards across the top were not the same length. It had some kind of spray stain and no finish.
Jordan stained his box with golden oak and sprayed a lacquer finish on it. He used the hinges from the original box. The metal frame also came with the original box.
-- Joel Tille































19 comments so far
Chip
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1058 posts in 990 days
posted 988 days ago
Joel, what a great project. The boards are beautiful and your son did an outstanding job. What a great project and what a great lesson for him to learn – you never really know what lies under the surface of many things until you look. Tell him to keep up the great work please!
Chip
-- Better to say nothing and be thought the fool... then to speak and erase all doubt.
dennis mitchell
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3791 posts in 1212 days
posted 988 days ago
Great job. The grain carries all the way around the box. Nice touch.
-- http://www.woodsongsfurniture.com
Don
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2590 posts in 1075 days
posted 988 days ago
Nice work – I just love boxes of any size!
-- CanuckDon "I just love small wooden boxes!" http://www.hilsbiblechurch.org/
Todd A. Clippinger
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5653 posts in 997 days
posted 988 days ago
Joel,
You have done some nice projects. I think it’s great you were able to do this with your son.
I travel to Ohio on an occasion and stop at the Woodsmith Store, it’s like the Mecca for woodworking. It’s awesome.
-- Todd A. Clippinger, Montana, http://amcraftsman.com
MsDebbieP
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14167 posts in 1058 days
posted 987 days ago
Unbelievable beauty.
Great process and amazing “hidden” find in the wood.
-- ~ Debbie, Canada (http://www.execulink.com/~yohan)
frank
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1503 posts in 1104 days
posted 987 days ago
Hello Joel;
—-the grain pattern in the wood is really beauti-full and the lacquer finish….just great! Also noticed that the stand goes right along with the box, great piece of ‘wood art’.
GODSPEED,
Frank
-- --frank, NH, http://frank.wordpress.com/
Karson
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25806 posts in 1298 days
posted 987 days ago
Tell Jordon he should be proud of the box he made for his mother.
Very good.
-- What happens in the workshop stays in the workshop. No wait that doesn't sound right. Karson Southern Delaware karson_morrison@bigfoot.com †
rentman
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231 posts in 992 days
posted 987 days ago
Looks like a lumberjock in training,tell him nice job.
-- Phil, Chattanooga,TN
Dick, & Barb Cain
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7043 posts in 1197 days
posted 987 days ago
Give Jordan a pat on the back from me. If a person wants, you can make a lot of nice things out of pallet lumber.
-- -** You are never to old to set another goal or to dream a new dream ****************** Dick, & Barb Cain, Hibbing, MN. http://www.woodcarvingillustrated.com/gallery/member.php?uid=3627&protype=1
BassBully
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253 posts in 995 days
posted 987 days ago
The metal table is a nice accent to this box. Good Job.
-- There are three types of people in the world, those who can count and those who can't!
Bwillie
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103 posts in 1004 days
posted 987 days ago
Awesome work. And what a great use of an old pallet that probably would have gotten put in the crusher.
-- ICN, Bill, (http://www.beavercreekfitness.com)
Bill
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2561 posts in 1059 days
posted 987 days ago
What a fabulous find and a wonderful box as a result. That was a great job Jordan.
Makes you wonder how many other such pallets have been disposed of but have that same wood.
-- Bill, Turlock California, http://www.brookswoodworks.com
rentman
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231 posts in 992 days
posted 987 days ago
I seen a pallet made from 1/2 bubinga!
-- Phil, Chattanooga,TN
Bwillie
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103 posts in 1004 days
posted 987 days ago
A very small part of my responsibilities at work is recyclable materials. pallets are one. In December I sold 10,000 pallets to a recycler (average about half that a month).
Now I wonder how much good wood I just let go :-(
-- ICN, Bill, (http://www.beavercreekfitness.com)
oscorner
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4572 posts in 1209 days
posted 987 days ago
Nice finger jointed box. The wood grain is nice, too.
-- Jesus is Lord!
MsDebbieP
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14167 posts in 1058 days
posted 986 days ago
I’ll never pass a pile of “free pallets” ever again!!
-- ~ Debbie, Canada (http://www.execulink.com/~yohan)
DAN
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6456 posts in 881 days
posted 859 days ago
great piece and even better story
-- work from your heart and your spirit will live forever
mot
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4903 posts in 934 days
posted 858 days ago
Really great piece. I’m always glad when there is a background story. I’m glad this one came back around.
-- You can discover more about a person in an hour of play than in a year of conversation. (Plato)
Joel Tille
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214 posts in 1142 days
posted 857 days ago
Thanks for the comments from everyone.
Mot – I too like the stories that are posted. I had looked at a couple of other web sites before. Just looking at people’s projects. When I was at a woodworking seminar in Des Moines, IA, They had written this website on the board. I started browsing the site reading the articles with the projects. One in paticular caught my eye, only because since I was very young I have had this idea of building my own casket. Mark DeCou’s Without Stain or Blemish
After reading this story i contacted Mark through his website and he encouraged me to join LJ’s even though I was not a full time woodworker. He said to put the story with a project, that people would like to hear this as well as see the photos.
Again thanks for veiwing and comments.
-- Joel Tille