| Project by Bigbuck | posted 545 days ago | 1449 views | 2 times favorited | 10 comments | ![]() |
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I just got a new table saw and decided I need to build a cross cut sled to go with it. I wanted to make it as big as possible but storage space is limited so I made it in to parts, the actual sled and a stadionay support so to speak. The sled is ~27” wide and 36” long with a peice of t-track on the right side with a stop block. I am a little worried that the rail should have been a little taller but it was all I had.
Anyway if anybody has any suggestions on changes to make for the next one I am all ears.
Thanks,
-- Glenn, New Mexico































10 comments so far
GaryK
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9533 posts in 885 days
posted 545 days ago
I would add a block at the back where the blade comes out to guard yourself from the blade.
Like this:
-- Gary, East TX -- The longest journey begins with a single step.
Beginningwoodworker
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4195 posts in 569 days
posted 545 days ago
Thats a nice crosscut sled.
-- CJIII Future cabinetmaker
USCJeff
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901 posts in 965 days
posted 545 days ago
Great sled. Has it proven to cut square? That was tough when I did mine. I don’t think the fence height will prove an issue. Shouldn’t be tough to alter should you choose to. Gary is absolutely right. Block the blade exiting the sled. I like to mark the 3” danger zone with a bright color on each side of the cut line as well. Only other thing that comes to mind would be a LEXAN guard running from front to back. Maybe about 4-6” wide. It’s clear and would prevent you from easily dropping something onto or touching a spinning blade. Well done. You’ll have to post a review on your new saw after some use.
-- Jeff, South Carolina
Bigbuck
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1366 posts in 560 days
posted 545 days ago
Thanks for the input I will definatly add a block to the back, I always worried about that but the solustion had never occured to me.
The lexan is also a good idea that I think would make a fine addition.
Yes it does make a square cut, also I forgot to mention it has a 24” incra slider on the right side and a oak slider on the left. The incra slider would have been okay on its own but since it is so big I decided 2 would be best. With them both on there is no perceptable side to side twist as you slide the sled.
-- Glenn, New Mexico
jockmike2
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7328 posts in 1143 days
posted 544 days ago
Nice job and good idea given by Gary. mike
-- Mike. mwurm13@yahoo.com
Big_Bob
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97 posts in 605 days
posted 542 days ago
Big Buck
I like your sled and I strongly agree with the blade guard ideas. When you are pushing a sled you tend to look at the material you are cutting not the back of the sled where your hands are. One thing I did was I had a large sled and it was so large that it was just a pain to drag it over to the saw each time I wanted to use it. So I made a small one. The majority of the boards I cut are less than 12 inches wide. So I made a sled that is about 12 inches by 24 inches. This sled does not take up much room. It is light weight. I leave it on the saw when I am not using it. This works perfectly for boards less than say 5 feet long. (Almost all my work) But best of all I can still drag out the big sled when I need it.
-- Bob Clark, Tool Collector and Sawdust Maker
douglbe
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191 posts in 857 days
posted 534 days ago
My Rigid table saw doesn’t have such a nice partner, yet! Nice work.
-- Doug, Cass City, Michigan
Sac
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236 posts in 530 days
posted 515 days ago
Nice looking sled. I like the safety ideas the folks have mentioned as I am surfing lumberjocks to get ideas I may add. Just finished the base.
-- Jerry, Set in the foothills of the Smokey's
Dusty56
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3471 posts in 584 days
posted 492 days ago
great sled idea for a smaller table saw. I like the side table extension as well and would like to see the improvements made by you that the other LJs suggested for your safety . Have a great day : )
-- You know you're getting old when you know the difference between you're (you are) and your (belonging to you) AND how to use them in a sentence .
Tim from Iowa City
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186 posts in 497 days
posted 492 days ago
Nice ideas on sleds. I just put together a sled myself about a month ago. I may have to make a few modifications.
-- Tim from Iowa City, IA