LumberJocks
DAILY DEALS Pen Press/Drilling Jig  |  Makita Makita Recon LCT203W 10.8 Volt Lithium Ion Impact Driver 2 Pc Kit

Cross cut sled

Project by Bigbuck posted 545 days ago 1449 views 2 times favorited 10 comments Add to Favorites Watch

I just got a new table saw and decided I need to build a cross cut sled to go with it. I wanted to make it as big as possible but storage space is limited so I made it in to parts, the actual sled and a stadionay support so to speak. The sled is ~27” wide and 36” long with a peice of t-track on the right side with a stop block. I am a little worried that the rail should have been a little taller but it was all I had.

Anyway if anybody has any suggestions on changes to make for the next one I am all ears.

Thanks,

-- Glenn, New Mexico


10 comments so far

View GaryK's profile

GaryK

9533 posts in 885 days


posted 545 days ago

I would add a block at the back where the blade comes out to guard yourself from the blade.

Like this:

-- Gary, East TX -- The longest journey begins with a single step.

View Beginningwoodworker's profile

Beginningwoodworker

4195 posts in 569 days


posted 545 days ago

Thats a nice crosscut sled.

-- CJIII Future cabinetmaker

View USCJeff's profile

USCJeff

901 posts in 965 days


posted 545 days ago

Great sled. Has it proven to cut square? That was tough when I did mine. I don’t think the fence height will prove an issue. Shouldn’t be tough to alter should you choose to. Gary is absolutely right. Block the blade exiting the sled. I like to mark the 3” danger zone with a bright color on each side of the cut line as well. Only other thing that comes to mind would be a LEXAN guard running from front to back. Maybe about 4-6” wide. It’s clear and would prevent you from easily dropping something onto or touching a spinning blade. Well done. You’ll have to post a review on your new saw after some use.

-- Jeff, South Carolina

View Bigbuck's profile

Bigbuck

1366 posts in 560 days


posted 545 days ago

Thanks for the input I will definatly add a block to the back, I always worried about that but the solustion had never occured to me.

The lexan is also a good idea that I think would make a fine addition.

Yes it does make a square cut, also I forgot to mention it has a 24” incra slider on the right side and a oak slider on the left. The incra slider would have been okay on its own but since it is so big I decided 2 would be best. With them both on there is no perceptable side to side twist as you slide the sled.

-- Glenn, New Mexico

View jockmike2's profile

jockmike2

7328 posts in 1143 days


posted 544 days ago

Nice job and good idea given by Gary. mike

-- Mike. mwurm13@yahoo.com

View Big_Bob's profile

Big_Bob

97 posts in 605 days


posted 542 days ago

Big Buck

I like your sled and I strongly agree with the blade guard ideas. When you are pushing a sled you tend to look at the material you are cutting not the back of the sled where your hands are. One thing I did was I had a large sled and it was so large that it was just a pain to drag it over to the saw each time I wanted to use it. So I made a small one. The majority of the boards I cut are less than 12 inches wide. So I made a sled that is about 12 inches by 24 inches. This sled does not take up much room. It is light weight. I leave it on the saw when I am not using it. This works perfectly for boards less than say 5 feet long. (Almost all my work) But best of all I can still drag out the big sled when I need it.

-- Bob Clark, Tool Collector and Sawdust Maker

View douglbe's profile

douglbe

191 posts in 857 days


posted 534 days ago

My Rigid table saw doesn’t have such a nice partner, yet! Nice work.

-- Doug, Cass City, Michigan

View Sac's profile

Sac

236 posts in 530 days


posted 515 days ago

Nice looking sled. I like the safety ideas the folks have mentioned as I am surfing lumberjocks to get ideas I may add. Just finished the base.

-- Jerry, Set in the foothills of the Smokey's

View Dusty56's profile (online now)

Dusty56

3471 posts in 584 days


posted 492 days ago

great sled idea for a smaller table saw. I like the side table extension as well and would like to see the improvements made by you that the other LJs suggested for your safety . Have a great day : )

-- You know you're getting old when you know the difference between you're (you are) and your (belonging to you) AND how to use them in a sentence .

View Tim from Iowa City's profile

Tim from Iowa City

186 posts in 497 days


posted 492 days ago

Nice ideas on sleds. I just put together a sled myself about a month ago. I may have to make a few modifications.

-- Tim from Iowa City, IA

You must be signed in to post the comments.

  • View all advertisers
  • Advertise with us

DISCLAIMER: Any posts on LJ are posted by individuals acting in their own right and do not necessarily reflect the views of LJ. LJ will not be held liable for the actions of any user.

Latest Projects | Latest Blog Entries | Latest Forum Topics

HomeRefurbers.com

Latest Projects | Latest Blog Entries | Latest Forum Topics

GardenTenders.com :: gardening showcase