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Second miter saw station for my shop (January 2013)

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Project by JSB posted 547 days ago 2598 views 12 times favorited 13 comments Add to Favorites Watch

This is the second miter saw station I will be using in my shop. The first was for small cutoffs and 2×4 lumber. This one is for the wider and longer stock. It is a salvaged 42” sink base cabinet on wheels with 40” wings on either side. This gives me a total distance of 10’2” from end to end when extended. The arms fold down straddling the mounting brackets to take up less space and give a nice clean look. Total arm surface area is 40” x 11.5”. The dimensions can be modified to fit any need and are extremely easy to build. No special hardware to buy. All hinges are made with 2-1/2” kreg screws. Here are two videos; First, the design process in SketchUp. And second, the build. For those who do not use SketchUp I highly recommend it. Truly a great tool for all woodworkers.

<iframe src=”http://www.youtube.com/embed/xo9mFqsH1S0” frameborder=”0” height=”315” width=”560”></iframe>

<iframe src=”http://www.youtube.com/embed/RgyWCc-qsOk” frameborder=”0” height=”315” width=”560”></iframe>

-- Jay - http://www.jayscustomcreations.com or http://www.woodworkingwithsketchup.com





13 comments so far

View JoeinGa's profile

JoeinGa

3107 posts in 611 days


#1 posted 547 days ago

Nice. I’ve been kicking around ideas on how to make the side tables fold, as I want to use something similsr for my planer. This looks effective and easy!

-- Perform A Random Act Of Kindness Today ... Pay It Forward

View Monte Pittman's profile

Monte Pittman

13367 posts in 942 days


#2 posted 547 days ago

I have two as well. Good setup.

-- Mother Nature created it, I just assemble it. - It's not ability that we often lack, but the patience to use our ability

View BinghamtonEd's profile

BinghamtonEd

1204 posts in 974 days


#3 posted 547 days ago

Nice job. On a side not, I just want a single miter saw. Any miter saw. I have none. But, nice job!

-- - The mightiest oak in the forest is just a little nut that held its ground.

View a1Jim's profile

a1Jim

112001 posts in 2181 days


#4 posted 547 days ago

Nice work

-- http://artisticwoodstudio.com Custom furniture

View Ken90712's profile

Ken90712

14847 posts in 1793 days


#5 posted 547 days ago

Well done, nice looking set-up

-- Ken, "Everyday above ground is a good day!"

View Grumpymike's profile

Grumpymike

1017 posts in 920 days


#6 posted 547 days ago

Thanks for the Sketch up tutorial, I learned from it … that makes it a success.

-- Grumpy old guy, and lookin' good Doin' it. ... Surprise Az.

View macdo's profile

macdo

8 posts in 547 days


#7 posted 547 days ago

The folding system is great, I have a miter saw and I’ve been thinking on building an station, and with this you gave me the inspiration to start it.
One thing I would add are fences to the extensions so I can use stop blocks if needed.

Best regards,
macdo

View David Dean's profile

David Dean

489 posts in 1503 days


#8 posted 546 days ago

sweet looks like your doing well.

View JSB's profile

JSB

676 posts in 682 days


#9 posted 546 days ago

macdo, I would suggest not adding the fences. After using many miter saw setups I can say that having a fence is a major pain when the material to cut has just a slight bow to it. For a stop block, just make a clamping bar that straddles the arms.

-- Jay - http://www.jayscustomcreations.com or http://www.woodworkingwithsketchup.com

View Rick  Dennington's profile

Rick Dennington

3273 posts in 1799 days


#10 posted 546 days ago

This is my miter saw and radial arm saw station…..it is 18’ long, and each cabinet is 4’ long and 32” deep…it has plenty of drawer storage w/ full ext. slides, and will handle a 20’ board….it has one contineous fence, and stops….......

-- " I started with nothing, and I've still got most of it left".......

View Wolfdrool's profile

Wolfdrool

25 posts in 2002 days


#11 posted 546 days ago

Great design idea. From your experience with your first miter station, how long do the kreg screw hinges last?

View JSB's profile

JSB

676 posts in 682 days


#12 posted 545 days ago

Wolfdrool – I have been using them regularly since they were built. No signs of wear yet. I’m sure they will wear out quicker than metal hinges but a little bracing here and there as needed will extend the life.

-- Jay - http://www.jayscustomcreations.com or http://www.woodworkingwithsketchup.com

View Wolfdrool's profile

Wolfdrool

25 posts in 2002 days


#13 posted 545 days ago

Thanks for your reply, JSB. Clever use of the Kreg screws. These screws are like duct tape in that they have 1001 uses . . . now 1002!

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