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Outfeed / Assembly Table

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Project by ToddinNH posted 116 days ago 3075 views 30 times favorited 48 comments Add to Favorites Watch

Just finished building an outfeed /assembly table in my woodshop. Due to limited space I decided to build a table that can serve both needs. In an ideal situation I’d have two tables so that I could use the table saw even when assembling a project.

The table has a top built from 2 layers of 3/4” birch plywood. I covered the top with black laminate (Formica) to match the side wing on my Delta Unisaw.

The base of the table is built with scraps of 3/4” birch plywood. I used heavy-duty leg levelers from Rockler at all six legs. This allowed me to level the table so that it’s 1/16” lower than the table saw.

I routed channels in the top of the work surface for two reasons. For one I needed to extend the slots for the table saw Miter gauge and accessories that use the T-Slots on the saw. Secondly, I wanted to install some T-Track on the table to use for hold downs, jigs and assembly help.

Total project cost approximately $300 and took about 8 hours to build.

-- Todd, the Tool Man - http://www.toolboxbuzz.com




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48 comments so far

View joein10asee's profile (online now)

joein10asee

1714 posts in 178 days


#1 posted 116 days ago

Sweet. Nice workspace

-- Perform A Random Act Of Kindness Today ... Pay It Forward

View Nicky's profile

Nicky

422 posts in 2263 days


#2 posted 116 days ago

Outstanding!

Smart setup.

-- Nicky

View Joseph Jossem's profile

Joseph Jossem

164 posts in 439 days


#3 posted 116 days ago

solid and everything is really clean wow

View a1Jim's profile (online now)

a1Jim

87291 posts in 1748 days


#4 posted 116 days ago

Very good job that’s going to be a great asset for future projects.

-- W James Brokenbourgh Custom furniture maker http://artisticwoodstudio.com/

View bowtie's profile

bowtie

619 posts in 517 days


#5 posted 116 days ago

well planned and built, nice looking shop as well.

-- bowtie,.....jus passin thru.... cccedar.com

View bake's profile

bake

268 posts in 1848 days


#6 posted 116 days ago

Really nice.
I wish my kitchen was a clean as your shop.

-- The only thing wrong with instant gratification is that it's not fast enough. Bake, Bar Lazy U Woodworks, Lehi,UT.

View Dan Corbin's profile

Dan Corbin

32 posts in 333 days


#7 posted 116 days ago

That looks sharp! Great job on the laminate top, too. How big did you make it?

-- ~ Dan, North Carolina, http://www.BluewoodCreations.com

View ToddinNH's profile

ToddinNH

36 posts in 481 days


#8 posted 116 days ago

@ Dan – The top is 70 inches long and 42 inches deep. I can now rip an 8’ long sheet of plywood and not need support for it.

-- Todd, the Tool Man - http://www.toolboxbuzz.com

View Dan Corbin's profile

Dan Corbin

32 posts in 333 days


#9 posted 116 days ago

That’s exactly what I’ve been aiming for in designing a new outfeed table for my workshop. How much table do you have to the left of your blade? My space is slightly limited, and I’ve almost conceded to needing a panel saw to cut down whole sheets of ply. My only choice now is to pull out a couple of saw horses, clamp a straight edge to the sheet, and reeeeeeaaaaaaach across with my circular saw. Less than ideal to say the least!

-- ~ Dan, North Carolina, http://www.BluewoodCreations.com

View ToddinNH's profile

ToddinNH

36 posts in 481 days


#10 posted 116 days ago

@ Dan – I forget the specs on the Unisaw….it’s about 2 feet to the left…..and I can cut more than 48 inches to the right. It works well for 95% of what I cut. Anything more than that and I use my TrackSaw from DEWALT.

-- Todd, the Tool Man - http://www.toolboxbuzz.com

View Triumph1's profile

Triumph1

810 posts in 1250 days


#11 posted 116 days ago

I am seriously jealous! That is a great set up…I wish I had the room for it! I do have the same saw though and love it.

-- Jeff , Illinois Please...can I stay in the basement a little longer, please!

View EarlS's profile

EarlS

135 posts in 519 days


#12 posted 116 days ago

We are in the process of moving to a new place which will allow me to have ALL of a 2 car garage for a shop. That means I can make a table like this for my saw and quit having to move it around to accomodate other activities. This is just what I’m looking for.

As for the space to the left of the blade, I bought an extra extension wing which gives another 16” or so. It bolts to the pre-tapped holes on the left side of the saw table.

-- Earl "I'm a pessamist - generally that increases the chance that things will turn out better than expected"

View Rick  Dennington's profile

Rick Dennington

2889 posts in 1365 days


#13 posted 116 days ago

Nice…..I’ve seen that set-up somewhere…..Oh…I know…..in my shop..!!! Stellar job on the build…it’ll serve you well for many years….....

-- " Don't ever wrestle a pig in a mudhole....he'll be having more fun than you..!!

View Andy Panko's profile

Andy Panko

79 posts in 493 days


#14 posted 116 days ago

Looks great. Very functional. I did something similar, but also routed in a Kreg plate, for their hold down clamp, flush with the table surface. Works great for pocket screwing stuff together.

-- Andy Panko, Edison NJ, http://www.andypanko.com

View Beginningwoodworker's profile

Beginningwoodworker

13225 posts in 1844 days


#15 posted 116 days ago

Nice outfeed table.

-- CJIII Future cabinetmaker

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