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Shopmade Double Disc Sander

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Project by corydoras posted 01-19-2013 09:42 PM 8253 views 82 times favorited 38 comments Add to Favorites Watch

Been using a lathemounted disc sander for a couple of years now, but as I have started to use the lathe more and more for other stuff I figured that I had to make a dedicated sander.
The lathe sander worked well but the one thing I was missing the most was dust extraction and the hassle of changing the grit from “shaping-sanding” to fine sanding.

From that came the idea of a double disc sander, and due to size and configuration of workshop I had to make it side by side.

Another thing that had to be custom made was the sanding table. I wanted it to be able to tilt, but it also had to stow away, when not in use, because otherwise I would end up with brused ribs every time I had to pass the location of the sander.

My bench where it sits is 40cm deep, and this is also the depth of my sander with the table folded up, so it is out of the way.

It has 2×12” discs with 60 and 120 grit sandpaper spinning @ 1350rpm, tilting table and a dust collection port.

Frame is made from 24mm plastic laminated birch plywood , with some 9mm birch ply and oak hardwood where needed.

The motor is a 550w salvaged 3 phase motor running on single phase and a cap.

Drive shafts are 25mm with pillowblock bearings. (salvaged)

Pulleys are turned from 20mm birch plywood on a wood lathe.

V-belts are O-type for sewing machines of ebay.

Sanding discs are from 20mm plastic laminated mdf and is mounted to 40mm thick oak “faceplates”

The sandpaper is velcro backed for easy removal.

Here is an atached youtube video of it in use showing the stow away table (did not have any stills)

<iframe src=”http://www.youtube.com/embed/bWkVD3btP8M” frameborder=”0” height=”315” width=”560”></iframe>

C

-- ->Growing old is mandatory, Growing up is optional-<





38 comments so far

View MShort's profile

MShort

1726 posts in 2075 days


#1 posted 01-19-2013 09:55 PM

That is just right Spiffy !!! GREAT idea !!! Going to my favs.

-- Mike, Missouri --- “A positive life can not happen with a negative mind.” ---

View ToddHolmDotCom's profile

ToddHolmDotCom

72 posts in 1456 days


#2 posted 01-19-2013 10:38 PM

Always fun to see shop built tools. You get exactly the tool you want that way. Great work.

-- Todd "I am just a teacher and a carpenter, that doesn't mean I have a God complex. But I am complex."

View DIYaholic's profile

DIYaholic

13572 posts in 1332 days


#3 posted 01-19-2013 10:47 PM

Well done!!!
Shop made tools don’t always look as nice as this…...
You clearly have an eye for detail…..
or are obsessive compulsive!!! Lol.

-- Randy-- I may not be good...but I am slow! If good things come to those who wait.... Why is procratination a bad thing?

View Ross's profile

Ross

110 posts in 629 days


#4 posted 01-19-2013 10:53 PM

“WOW” that is ingenious! Definitely adding it to my favorites. Thanks for sharing.

-- "Man Plans and God Laughs"

View Dave Dufour's profile

Dave Dufour

247 posts in 635 days


#5 posted 01-19-2013 11:38 PM

Great job

-- Dave, from Canada, http://simplywoodproducts.ca

View woodshaver's profile

woodshaver

2768 posts in 2010 days


#6 posted 01-19-2013 11:49 PM

Coolest thing I have seen today! Excellent idea! Nicely done!

-- Tony C St Augustine FL, My high school shop teacher said "You can do it"... Now I can't stop!

View GenuineGeek's profile

GenuineGeek

152 posts in 638 days


#7 posted 01-20-2013 12:10 AM

Nice. Simple. Useful. Well done.
Thanks for the inspiration, thanks for sharing.

-- Don't try to figure it out... just turn it.

View KnotCurser's profile

KnotCurser

1835 posts in 1725 days


#8 posted 01-20-2013 12:54 AM

That’s a fantastic idea!

At first I was certain they would spin in opposite directions – your video actually had me confused. I had to study the pictures you posted for a second to realize how incorrect I was.

Great build! I am certain we will see some more double sanders posted in LJ’s soon. ;-)

-bob

-- Robert Rhoades WoodWorks / Email: rrww@rhoadesclan.com / www.rhoadesclan.com

View a1Jim's profile

a1Jim

112103 posts in 2234 days


#9 posted 01-20-2013 01:41 AM

Very cool a really unique design

-- http://artisticwoodstudio.com Custom furniture

View Bill_N's profile

Bill_N

234 posts in 935 days


#10 posted 01-20-2013 01:48 AM

I like the way you think

-- I have the Saw Dust Fever

View whitebeast88's profile

whitebeast88

3524 posts in 847 days


#11 posted 01-20-2013 01:50 AM

awesome job!!!

-- Marty.Athens,AL

View lcwood's profile

lcwood

59 posts in 1421 days


#12 posted 01-20-2013 01:52 AM

nice idea

working fine + cheap = perfect

I also like the switch (I cannot see it in the materials list)
not that us$25 model found in some expensive stores in usa

more like the us$4.60 china type
google for: ac-220-380v-3-poles-on-off-push-button-switch-156844

View Bogeyguy's profile

Bogeyguy

469 posts in 725 days


#13 posted 01-20-2013 02:25 AM

Nice job Cory. Do you wish you would have made it a few inches lower??

-- Art, Pittsburgh.

View Jamie Speirs's profile

Jamie Speirs

4142 posts in 1513 days


#14 posted 01-20-2013 03:58 AM

Great design
jamie

-- Who is the happiest of men? He who values the merits of others, and in their pleasure takes joy, even as though 'twere his own. --Johann Wolfgang von Goethe

View tyvekboy's profile

tyvekboy

569 posts in 1670 days


#15 posted 01-20-2013 05:04 AM

Super Great Idea!

-- Tyvekboy -- Marietta, GA

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