Zero clearance insert

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Project by mariva57 posted 01-15-2013 09:21 PM 1577 views 3 times favorited 4 comments Add to Favorites Watch

I built a zero clearance insert two pieces of MDF 10 mm. As the first operation I shaped part superione rounding the corners, so I prepared the lower part.
In the upper part I played 4 holes with a flaring tip, to be able to fix it with screws to the plane of the saw. With the router table I made 4 holes 10mm, which I entered with a bit of glue hardwood plugs.
After inserting the plugs, I always drilled with table router with a 4 mm drill bit. Then I enlarged the holes with drill press with a drill bit 4.5 mm. I finally made ​​the M6 thread, I have the similar marker 4 adjustment screws
serving to bring the level up tablesaw insert. I joined with glue the upper part with the lower one. Then with the router table I had to make a groove at the bottom to be able to start the blade free from obstructions. The work came

-- The common man thinks. The wise man is silent. The stupid man discusses.

4 comments so far

View a1Jim's profile


117204 posts in 3699 days

#1 posted 01-15-2013 10:52 PM

Good job

-- wood crafting & woodworking classes

View TopamaxSurvivor's profile


18361 posts in 3798 days

#2 posted 01-16-2013 06:49 AM

Looks like a good way to make them. Nice work~!

-- Bob in WW ~ "some old things are lovely, warm still with life ... of the forgotten men who made them." - D.H. Lawrence

View paratrooper34's profile


915 posts in 3074 days

#3 posted 01-16-2013 11:06 AM

Mariva, bravo, buone lavoro!

-- Mike

View jim65's profile


1003 posts in 2055 days

#4 posted 02-15-2013 06:14 PM

Buon lavoro, penso che abbiamo la stessa sega, e un bosch, no? funziona bene, ciao

-- Jim, Marostica Italy

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