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End Grain Italian Loaf Sized Bread Board

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Project by Brad_Nailor posted 549 days ago 1317 views 3 times favorited 9 comments Add to Favorites Watch
End Grain Italian Loaf Sized Bread Board
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A co worker of mine was looking at my cutting boards on my DSO Designs Facebook page before Christmas, and commissioned me to make him a bread board sized for Italian bread. He left it up to me as far as the design aspects..so I did a little research on the net about Italian bread sized boards and came up with a general dimension of 19 long and 7 wide..roughly. I had an idea kicking around in my head for a while about an alternating pattern end grain board so I thought i would try it on this project..end grain is ideal for the extra abuse a serrated bread knife will put on a board. So I gathered the usual suspects..Maple, Walnut, Cherry, and Purpleheart..Glued them up in a specific order..

Then once flattened in my drum sander I sliced the blank up with my sled and turned them end grain style, flipping every other piece 180…

This my new end grain glue up rig..some laminated plywood cauls to keep things square and flat, and I used MDF cut into pieces and covered in wax paper to support the sections. I glued it up 4 pieces at a time so I could get the alignment as perfect as possible. I would do 4, leave it clamped up for two hours..then pop the clamps, glue on 4 more and re clamp for two more hours, etc. till I reached the end. Then I left it clamped up without disturbing it for 24 hours. The setup worked great..gave me nice even pressure, and kept everything from bending and shimmying. Once glued up I flattened it again in the drum sander and then cut some nice curves on the band saw. I also cut the outside pices down to my usual 1/2” border size..here it is all ready for polish sanding…

After that it was time to sand..Started with 80, then 150. Then I wet it down to raise the grain..I like to do this so that when the board is used and it gets wet..and it will..it will stay smooth and not get “furry”. Then I round over all the edges, and sand to 150 again. Then 220, and finally 320 a little to remove the sanding scratches on the round overs. A vacuuming and a thorough wipe down with mineral spirits..this helps to reveal any sanding scratches or defects before you start oiling as well as removing sanding dust. Then its time for the bath..low viscosity mineral oil mixed with beeswax flakes. I warm it up slightly to help penetrate the board…

When it stops sucking the oil up quickly, I let the final coat sit till its almost all gone. then I wipe it down and polish it with paper towels. I usually let it sit for a few days while it bleeds back some of the oil..I just keep buffing it with the paper towels til lit stops..then its done!

I have gotten a lot of compliments on this design and quite a few inquiry’s about making more…I like how it came out, but I do have to say I don’t like the way the wood gets really dark when I oil the end grain boards. I might try experimenting with a Varnish mix I saw The Wood Whisperer likes to use…Thanks for looking!

-- http://www.facebook.com/pages/DSO-Designs/297237806954248





9 comments so far

View CanadianWoodChuck's profile

CanadianWoodChuck

394 posts in 2500 days


#1 posted 549 days ago

Looks great to me. Thanks for posting your project.

-- Canadian Wood Chuck (Bruce)

View a1Jim's profile

a1Jim

111999 posts in 2164 days


#2 posted 549 days ago

Very nice I like the pattern and distinctive rounded corners .

-- http://artisticwoodstudio.com Custom furniture

View madts's profile (online now)

madts

1223 posts in 927 days


#3 posted 549 days ago

Pretty darn cool.

-- Thor and Odin are still the greatest of Gods.

View Roger's profile

Roger

13989 posts in 1391 days


#4 posted 549 days ago

Nice board.

-- Roger from KY. Work/Play/Travel Safe. Kentuk55@bellsouth.net

View JoeinGa's profile

JoeinGa

3058 posts in 594 days


#5 posted 548 days ago

Very nice. Gonna hafta give something similar a try. Thanks for sharing.

-- Perform A Random Act Of Kindness Today ... Pay It Forward

View pastordale's profile

pastordale

7 posts in 549 days


#6 posted 548 days ago

Great looking cutting board.

View lumberjoe's profile

lumberjoe

2824 posts in 835 days


#7 posted 548 days ago

Mineral spirits on a cutting board? I thought that was a no-no. Do you give the spirits sufficient time to flash off before the mineral oil?

-- www.etsy.com/shop/KandJWoodCrafts

View Brad_Nailor's profile

Brad_Nailor

2531 posts in 2544 days


#8 posted 548 days ago

Joe..I just give it a wipe down..don’t soak it. I let it dry completely, so all the m/s have evaporated before I oil.

-- http://www.facebook.com/pages/DSO-Designs/297237806954248

View Dan'um Style's profile

Dan'um Style

12816 posts in 2570 days


#9 posted 548 days ago

well done … the colors and especially the pattern is great

-- keeping myself entertained ... Humor and fun lubricate the brain

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