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Turning Porch Posts

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Project by Dan Katz posted 12-30-2012 04:10 AM 2643 views 6 times favorited 14 comments Add to Favorites Watch

A couple of months ago I was commissioned to turn 9 porch posts for a restoration project in
Historic St. Elmo here in Chattanooga,TN.
The first thing I had to do was to lengthen my lathe bed. My shop was designed just for this.
The posts in line with my lathe are embeded in a 5’ x 6’ x 20” deep concrete slab.
The over head trolly system is built onto these posts.
I went to a steel shop and bought 2 – 4×8 x 1/2” angles 66” long ($300)
and had plates welded to the ends and drilled to match the bolt holes of the lathe.
With the 18” extension this gives me 9’ 6” between centers.
The blanks were glued up of popular and planed to just under 4 7/8” square.
First step is to create the pattern for the Vega duplicator. The design was modified from the original post.
Mark the location of the shoulders then align the duplicator and adjust the pattern. Saw inside these lines. Turn to round and cut the shoulders then rough out with the Vega. The duplicator does a good job of profiling the design. To dampen vibration I filled the cavity of the Vega with playsand.
Sharp tools and sandpaper finish the job.
Each post took about 6 hours to complete.
If anyone is interested, I am puting together a book with complete diagrams of my shop and lathe set up. Included will be several articles on millwork for the small shop. Check out my website for pictures of other projects. chattmill.com
Dan Katz
Chattanooga Millworks

-- VillageCarver,Chattanooga





14 comments so far

View bake's profile

bake

354 posts in 2364 days


#1 posted 12-30-2012 04:32 AM

Wow, what a great set up. Beautiful job on the posts.

-- I love the smell of Home Depot in the morning, it smells like.......carpentry. Bake, Bar Lazy U Woodworks, Lehi,UT.

View a1Jim's profile

a1Jim

112300 posts in 2264 days


#2 posted 12-30-2012 04:43 AM

Wow Dan these are amazing.

-- http://artisticwoodstudio.com Custom furniture

View Ken90712's profile

Ken90712

15090 posts in 1876 days


#3 posted 12-30-2012 05:20 AM

That is so sweet! Wow just love it!!!!

-- Ken, "Everyday above ground is a good day!"

View redryder's profile

redryder

2187 posts in 1789 days


#4 posted 12-30-2012 06:45 AM

Looks like you’ve done this type before and certainly know what your doing…........................

-- mike...............

View Dutchy's profile

Dutchy

536 posts in 855 days


#5 posted 12-30-2012 08:21 AM

*Beautiful Can you make a ship mast for my? :)

-- My englisch is bad but how is your dutch?

View HalDougherty's profile

HalDougherty

1820 posts in 1924 days


#6 posted 12-30-2012 02:04 PM

You did a great job extending your lathe. Very impressive and the posts turned out looking fantastic.

-- Hal, Tennessee http://www.first285.com

View Caleb James's profile

Caleb James

149 posts in 1616 days


#7 posted 12-30-2012 07:51 PM

View Julian's profile

Julian

520 posts in 1377 days


#8 posted 12-30-2012 08:41 PM

That’s one monster lathe. Also, great website. Your carvings are beautiful.

-- Julian

View gfadvm's profile

gfadvm

11233 posts in 1377 days


#9 posted 12-31-2012 02:32 AM

Now that’s a serious turning project! Great job extending your lathe bed. And those columns turned out perfectly. I always wondered how those big columns were done.

-- " I'll try to be nicer, if you'll try to be smarter" gfadvm

View wrench's profile

wrench

305 posts in 1301 days


#10 posted 12-31-2012 04:37 AM

wow epic!

-- J Wrench Syracuse New York

View grosa's profile

grosa

897 posts in 1516 days


#11 posted 12-31-2012 10:28 AM

That looks like a bunch of fun to me. I really like all the modifications you have made to your lath. Great job.

-- Have a great day.

View Dan Katz's profile

Dan Katz

42 posts in 1326 days


#12 posted 01-01-2013 09:21 PM

Thanks Guys,

One correction. The extension allows 8’ 6” between centers.

Dan

-- VillageCarver,Chattanooga

View Trevor Roth's profile

Trevor Roth

62 posts in 793 days


#13 posted 01-07-2013 06:32 AM

Badass

View OhValleyWoodandWool's profile

OhValleyWoodandWool

969 posts in 1807 days


#14 posted 02-03-2014 03:53 AM

Wow. Impressive

-- "All you need in this life is ignorance and confidence, and then Success is sure." Mark Twain

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