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Turning Porch Posts

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Project by Dan Katz posted 578 days ago 2494 views 5 times favorited 14 comments Add to Favorites Watch

A couple of months ago I was commissioned to turn 9 porch posts for a restoration project in
Historic St. Elmo here in Chattanooga,TN.
The first thing I had to do was to lengthen my lathe bed. My shop was designed just for this.
The posts in line with my lathe are embeded in a 5’ x 6’ x 20” deep concrete slab.
The over head trolly system is built onto these posts.
I went to a steel shop and bought 2 – 4×8 x 1/2” angles 66” long ($300)
and had plates welded to the ends and drilled to match the bolt holes of the lathe.
With the 18” extension this gives me 9’ 6” between centers.
The blanks were glued up of popular and planed to just under 4 7/8” square.
First step is to create the pattern for the Vega duplicator. The design was modified from the original post.
Mark the location of the shoulders then align the duplicator and adjust the pattern. Saw inside these lines. Turn to round and cut the shoulders then rough out with the Vega. The duplicator does a good job of profiling the design. To dampen vibration I filled the cavity of the Vega with playsand.
Sharp tools and sandpaper finish the job.
Each post took about 6 hours to complete.
If anyone is interested, I am puting together a book with complete diagrams of my shop and lathe set up. Included will be several articles on millwork for the small shop. Check out my website for pictures of other projects. chattmill.com
Dan Katz
Chattanooga Millworks

-- VillageCarver,Chattanooga





14 comments so far

View bake's profile

bake

333 posts in 2281 days


#1 posted 578 days ago

Wow, what a great set up. Beautiful job on the posts.

-- I love the smell of Home Depot in the morning, it smells like.......carpentry. Bake, Bar Lazy U Woodworks, Lehi,UT.

View a1Jim's profile

a1Jim

112001 posts in 2181 days


#2 posted 578 days ago

Wow Dan these are amazing.

-- http://artisticwoodstudio.com Custom furniture

View Ken90712's profile (online now)

Ken90712

14831 posts in 1792 days


#3 posted 578 days ago

That is so sweet! Wow just love it!!!!

-- Ken, "Everyday above ground is a good day!"

View redryder's profile

redryder

2107 posts in 1706 days


#4 posted 578 days ago

Looks like you’ve done this type before and certainly know what your doing…........................

-- mike...............

View Dutchy's profile

Dutchy

432 posts in 772 days


#5 posted 578 days ago

*Beautiful Can you make a ship mast for my? :)

-- My englisch is bad but how is your dutch?

View HalDougherty's profile

HalDougherty

1820 posts in 1841 days


#6 posted 577 days ago

You did a great job extending your lathe. Very impressive and the posts turned out looking fantastic.

-- Hal, Tennessee http://www.first285.com

View Caleb James's profile

Caleb James

149 posts in 1533 days


#7 posted 577 days ago

View Julian's profile

Julian

493 posts in 1294 days


#8 posted 577 days ago

That’s one monster lathe. Also, great website. Your carvings are beautiful.

-- Julian

View gfadvm's profile

gfadvm

10602 posts in 1294 days


#9 posted 577 days ago

Now that’s a serious turning project! Great job extending your lathe bed. And those columns turned out perfectly. I always wondered how those big columns were done.

-- " I'll try to be nicer, if you'll try to be smarter" gfadvm

View wrench's profile

wrench

296 posts in 1218 days


#10 posted 577 days ago

wow epic!

-- J Wrench Syracuse New York

View grosa's profile

grosa

895 posts in 1433 days


#11 posted 576 days ago

That looks like a bunch of fun to me. I really like all the modifications you have made to your lath. Great job.

-- Have a great day.

View Dan Katz's profile

Dan Katz

42 posts in 1243 days


#12 posted 575 days ago

Thanks Guys,

One correction. The extension allows 8’ 6” between centers.

Dan

-- VillageCarver,Chattanooga

View Trevor Roth's profile

Trevor Roth

62 posts in 710 days


#13 posted 570 days ago

Badass

View OhValleyWoodandWool's profile

OhValleyWoodandWool

969 posts in 1724 days


#14 posted 178 days ago

Wow. Impressive

-- "All you need in this life is ignorance and confidence, and then Success is sure." Mark Twain

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