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Six Board Chest

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Project by jwicks posted 580 days ago 2814 views 4 times favorited 15 comments Add to Favorites Watch

I built this six board toy chest, during the Thanksgiving holiday. It’s made out of pine boards that I bought at the big box. Each of the six boards is made up of two edge glued boards to get the desired width. For the design I basically copied Chris Schawrz’s sketchup design.

I decided to use wood from the big box in order to save the time of dimensioning my own from rough pine lumber from the lumber yard. In retrospect I bet I spent more time picking through the boards to find reasonably straight and twist free boards, and fiddling to make relatively flat panels without removing any more thickness, since they started out at 3/4”.

The rabbets and dados were done with hand tools, the ogees in the end panels were cut on the bandsaw, and the moulding was done with a router. I used Tremont cut nails to join the parts, no glue, and clinched the nails on the battens into the top to help keep it relatively flat.

The finish is General Finishes Coastal Blue milk paint, followed by General Finishes PolyAcrylic Flat sprayed on with an HVLP gun.

It was a fun and relatively quick project. It provided good practice at hand cut dadoes and rabbets. If I build another I’d like to try making the moulding with a moulding plane and cutting the curves by hand as well.

-- Jon





15 comments so far

View StephenSchaad's profile

StephenSchaad

201 posts in 783 days


#1 posted 579 days ago

I was going to comment on that finish until I read the description. I’m going to have to look into that. Looks perfect! It’s always a b&*^% looking for decent pine at the depot isn’t it?

View Timthemailman's profile

Timthemailman

301 posts in 1380 days


#2 posted 579 days ago

Great looking toy chest. Did you make it from your own plans or did you get the plans from some other place? I have been looking for something like this for my kids. Thanks for the post.

View jwicks's profile

jwicks

54 posts in 2212 days


#3 posted 579 days ago

I used this sketchup model for the dimensions, etc:
http://sketchup.google.com/3dwarehouse/details?mid=3fa67afaa3e0f322f08d0c17d39feafb

-- Jon

View Caleb James's profile

Caleb James

149 posts in 1534 days


#4 posted 579 days ago

I love that finish. Keepin it real. Will age gracefully with use.

-- http://www.calebjameschairmaker.com, http://www.kapeldesigns.com

View Smitty_Cabinetshop's profile

Smitty_Cabinetshop

9620 posts in 1223 days


#5 posted 579 days ago

Very nice chest, indeed! Well done, looks great. Love the finish, too. I’m looking more forward to experimenting with milk paint each time I see a project like this…

-- Don't anthropomorphize your handplanes. They hate it when you do that. -- OldTools Archive

View jeffswildwood's profile

jeffswildwood

392 posts in 582 days


#6 posted 579 days ago

Great chest! You made this in a week-end? Such skills! The milk paint looks awesome, my wife has wanted me to try this. Does it come pre-mix?

View a1Jim's profile

a1Jim

112001 posts in 2181 days


#7 posted 579 days ago

This looks super Jon

-- http://artisticwoodstudio.com Custom furniture

View jwicks's profile

jwicks

54 posts in 2212 days


#8 posted 579 days ago

GF’s milk paints are premixed waterborne acrylic paints. They are thin enough for spraying. I used the 2mm tip on a WoodRiver HVLP gun. I read somewhere that they’re not really milk paints, just thinned acrylic paint. I think the only two makers of real milk paint are Real Milk Paint and Old Fashion Milk Paint:

http://www.realmilkpaint.com/
http://www.milkpaint.com/

They are both powder form that you mix. I haven’t tried those yet.

-- Jon

View Cantputjamontoast's profile

Cantputjamontoast

339 posts in 2037 days


#9 posted 579 days ago

Very Nice!

-- "Not skilled enough to wipe jam on toast!"

View Monte Pittman's profile

Monte Pittman

13367 posts in 942 days


#10 posted 579 days ago

Nice build sir

-- Mother Nature created it, I just assemble it. - It's not ability that we often lack, but the patience to use our ability

View dhart1969's profile

dhart1969

16 posts in 609 days


#11 posted 579 days ago

Nice Box! looks nicer than the one I built several years ago.
Just a suggestion if this will be for a child:
http://www.rockler.com/product.cfm?page=410&rrt=1

Cheap insurance and these really work. You can’t ever be safe enough when it comes to kids :)

-- Dave in NH

View jwicks's profile

jwicks

54 posts in 2212 days


#12 posted 579 days ago

Thanks Dave, yeah I plan to add something like that. Thanks for the link.

-- Jon

View Straightbowed's profile

Straightbowed

717 posts in 902 days


#13 posted 579 days ago

great lookin chest, nice color, nice lines!

-- Stevo, work in tha city woodshop in the country

View Dennisgrosen's profile

Dennisgrosen

10850 posts in 1719 days


#14 posted 578 days ago

nice work
I have seen box┬┤s described sixboard and as three boards
is that a meassurment that is equal to Fx 40 inch and 20 inch
or how should I understand it

take care
Dennis

View doncutlip's profile

doncutlip

2832 posts in 2160 days


#15 posted 578 days ago

Good clean lines and an expert paint job; congrats on a fine project

-- Don, Royersford, PA

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