|Project by Dan||posted 12-26-2012 07:26 PM||3269 views||15 times favorited||23 comments|
I recently picked up the current issue of FWW (Feb 2013 issue #231) and one of the projects in the issue is this shaker style stool. I really liked the design and size of the stool so I thought I would go ahead and make myself one.
In the magazine the plan shows how to make this stool using only hand tools. I however used both power and hand tools when making my stool. Most of the work was done by hand though.
I made the stool using some reclaimed pallet wood that I had. I still don’t know for sure what kind of wood this is but I picked it because I really liked the colorful grain. A fellow LJ member told me he though it was Gum wood and after looking at some Gum wood pictures I would say thats a good guess. Cant say for sure though.
I had to glue up several pieces in order to get the right width. I cut the dados and tenons on the table saw and got some help from the drill press to cut the mortises. The dovetailed braces were all cut by hand and cleaned up with a chisel.
I ended up with some gaps in some of the dovetails so I had to go back and cut some very thin strips to fill the gaps. You can see them if you look really close. I also ran into a bit of a problem while pounding in the wedges to the tenons. While hammering one of the wedges in the top of the stool started to split at one end. I believe the wedge was not tapered enough and that is why the top split. I was able to get some glue in the split and clamp it back though.
I finished the stool with tung oil.
-- Dan - "Collector of Hand Planes"