| Project by PaBull | posted 66 days ago | 313 views | 3 times favorited | 18 comments | ![]() |
I got the design from http://www.toolsforwoodworking.com. On this website you will find the exact plans with to scale drawings. There are more designs, like on http://www.geocities.com/plybench/bowsaw.html?200821.
The lumber was from pallets that came from Taiwan with plant material for our nursery. 
I thought it was cool to make this thing low cost. the metal pins are made from door hinge pins. The tention cord is a shoe lace I bought at Albertsons.
-- Mark 6:3 Is not this the carpenter, the son of Mary ...
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18 comments so far
WoodJack49
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185 posts in 164 days
posted 66 days ago
These saws have intrigued me for a while. After looking at yours, I may just have to make one for myself. Nicely done and a good use of pallet wood.
-- Jack - Mission Viejo, Calif
Dusty56
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607 posts in 90 days
posted 66 days ago
awesome
-- Dusty56@comcast.net
Dadoo
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1423 posts in 392 days
posted 66 days ago
It’s surprising what you can find in those tossed out pallets huh? Good job!
-- Bob Vila would be so proud of you!
Dorje
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1704 posts in 399 days
posted 66 days ago
Great project!
-- Dorje (pronounced "door-jay"), Seattle, WA
jockmike2
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3858 posts in 648 days
posted 65 days ago
Very neat project but it looks like work to use. mike
-- Mike. Profisher50@yahoo.com
irishhandyman
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95 posts in 78 days
posted 65 days ago
Wow I would have never thought of making something like that out of pallet wood. Our local lumber and hardware supplier puts ads in the paper for free pallets. I know there is all kinds of different lumber in that stack. They get a lot of there products from overseas. When I got my table saw the pallet it was on was made from glued up wood shavings. There were depressions in the pallet to make up the ‘legs’. My better half noticed them and asked if I could cut them out so she could have them for flower pots and starter pots for the garden. I thought they would either just fall apart upon the first rain storm (and oh how it has rained here.) but they didnt. My next thought the resiin that held it all together would harm the plants, but the plants are thriving. Hmmm maybe the lead in the resin helps. Oh did I type that? I might have to check out the pallet stack today, you have me all inspired now. note to myself, pick up dust mask. Check country of origin of pallet stock Off to Stoll Brothers I go…..Zoom
-- God bless the men and women who protect our counrty.
TedM
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623 posts in 134 days
posted 65 days ago
Very nice! Thanks for the links, another thing for the todo list :)
-- I'm a wood magician... I can turn fine lumber into firewood before your very eyes! - http://www.woodworkersguide.com
mzmac
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45 posts in 69 days
posted 65 days ago
This is the kind of project that sends me running for the shop. Thanks for the great saw.
Chris
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986 posts in 393 days
posted 65 days ago
Very nice work! If nothing else it was a seriously low cost solution. THe remaining question is; How well does it cut?
-- Chris
SPalm
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668 posts in 284 days
posted 65 days ago
Nice. It seems like the bowsaw has not gotten the press that it deserves. Put a wide blade in it and you can do some serious resawing. It was (is) one of Tage Frid’s favorite tools. I myself nowdays prefer a bandsaw, but for the had tool guys, that is just sweet. Maybe you should do a review of it. Thanks for the inspiration.
-- Stevethepeeve -- I'm no rocket surgeon
johnjoiner
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142 posts in 295 days
posted 65 days ago
Nice saw.
I have one of those part-way done, and the project has gotten buried somewhere. I’m using those same plans as well as the pins that toolsforworkingwood sells.
IIrc, their instructions say to use fishing line for the tension cord, which I’ve wondered about. Is the lace you used leather? How is that working?
-- johnjoiner
PaBull
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68 posts in 67 days
posted 65 days ago
Thanks for your post johnjoiner.
for pins i used door hinge pins $2 at Home Depot (get some nice brass colored ones), cut the head off and with a sawsall with a metal blade cut the slots, file them smooth and set them in epoxy in the handles.
the leather works, but i need to take the tention of the saw when i do not use it to save the leather strep, i broke one already leaving it tight overnight. so maybe i might have to check out the fish line. the tention on these saws needs to be pretty high to keep the blade straight and for easy cutting.
but this is a saw i will be using a lot, i do not have a bandsaw.
i bought the 12” blades for this saw, but i might make a second saw for the 6” blades they sell at the lumber yards.
i had thought about taking an old bandsaw blade, cutting 12” off, unharden the ends to be able to drill holes and use it for this saw, but did not have the time.
-- Mark 6:3 Is not this the carpenter, the son of Mary ...
Douglas Krueger
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83 posts in 125 days
posted 65 days ago
Hand made tools are the beginning of a truly handmade project. Nice job, will be scouring the website for some ideas of ‘must have’ tools.
-- I can so I wood but why are my learning curves always circles
joey
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239 posts in 306 days
posted 63 days ago
Great job! I want one now. Thanks
-- Joey~~Sabina, Ohio http://sleepydogwoodworking.blogspot.com/
Dick Cain
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4392 posts in 701 days
posted 6 days ago
A great use of pallet lumber.
Very nice!
You can also use your old bandsaw blades.
-- Dick Cain, Hibbing, MN. http://www.woodcarvingillustrated.com/gallery/member.php?uid=3627&protype=1
GMman
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237 posts in 99 days
posted 5 days ago
Very nice job but I would not use pallet wood on my tools you never know what you can find a hidden nail or staples and the would the cheapest you can find I pick some up for fire wood ,also you are left with a smell in the wood…..by the way is it all pallet wood or you had to add good wood with it,thanks for posting
-- - - Tools are nice to have but you need someone to work them - -
GMman
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237 posts in 99 days
posted 5 days ago
About your leather soak it in oil (any oil) for 48 hours then wipe it and make sure you don’t have any small nicks that is where it is going to break
-- - - Tools are nice to have but you need someone to work them - -
PaBull
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68 posts in 67 days
posted 5 days ago
Yes GHman, ALL the wood came from wooden bins we get our Taiwanese plant material in. These bins were specially made to ship Sago Plam trunks and Pachira braided cuttings. There is white wood like a tight pine, but harder like maple in it, there is Mahogany in it and a harder pinkish type of a wood with closed grain, I made the handels of. And I try to be very carefull about the hidden nails, but i have have hade no problems. For me it was just the challence of using this wood that I have seen coming through and ending up by the trash can.
Dick, I was going to use a used blade but could not fine the time. In order to use a used bandsaw blade you do need to untemper the metal, by heating it and slowly cooling it at the tips where you drill the holes for the pins.
Thanks for the comments.
-- Mark 6:3 Is not this the carpenter, the son of Mary ...