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TenonMeister - the ultimate simple adjustable tenon jig for the router

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Project by Scott posted 569 days ago 3576 views 29 times favorited 10 comments Add to Favorites Watch

This is a very simple machine to build and to use. You can make a tenon in a minute. There is an adjustable stop block for creating multiple tenons exactly the same size. There is a rail in the back that guides the router to make the shoulder of the tenon. Just clamp it, cut it, flip it, repeat 3 times – you’re done!

This size jig will handle boards 6 inches wide but you could build a larger one if you needed it.

The cut is pretty clean with a plain bit on this oak, just using my fingernail to remove the feathers. You might get perfect results with a down spiral bit. Also, for best results, clamp the work to the left side of the jig, and run your router from right to left.

In the second photo you can see how I use 3 clamps to secure the work, pressing the work against the stop. Make sure you get that stop square – I use a squared block of wood pressed against the hardboard to align the stop.

The third photo shows the stop. The fourth photo shows the jig upside down to show the clamping situation. The fifth photo shows the homemade knob for the adjustable stop.

The last photo shows the results !!!

The tenon jig has a hardboard top that is 10×12. The 2 rails below it are pine 1×3’s and 14 inches long. The hole in the hardboard can be any size, I just made it large enough for the largest tenon I would think of doing.

-- Scott in North Carolina





10 comments so far

View a1Jim's profile

a1Jim

111999 posts in 2160 days


#1 posted 569 days ago

Great jig Scott,that will speed up M&T making.

-- http://artisticwoodstudio.com Custom furniture

View woodshaver's profile

woodshaver

2717 posts in 1936 days


#2 posted 569 days ago

Well done! Simple and smart! This is a great idea Scott!

-- Tony C , My high school shop teacher said "You can do it"... Now I can't stop!

View Squidman's profile

Squidman

11 posts in 785 days


#3 posted 568 days ago

What kind of router bit are you using? Template? Flush? Forgive me if the answer is obvious.

-- Bob

View Scott 's profile

Scott

146 posts in 850 days


#4 posted 568 days ago

I am using a 1/4 inch straight router bit. The fence keeps the shoulder straight, so that is the only guide you need. The rest of the tenon face you just take out guiding the router by hand.

-- Scott in North Carolina

View Squidman's profile

Squidman

11 posts in 785 days


#5 posted 568 days ago

OK, I missed the fence. Love the simplicity of it.

-- Bob

View Scott 's profile

Scott

146 posts in 850 days


#6 posted 568 days ago

Yes it is simple and it works great. The hardboard supports the router as you are doing the cutting, so that helps too.

-- Scott in North Carolina

View mafe's profile

mafe

9413 posts in 1672 days


#7 posted 567 days ago

This is dam clever!
I love the idea and it makes square tenons possible.
Good thinking ‘into the box’.
Best thoughts,
Mads

-- Mad F, the fanatical rhykenologist and vintage architect. Democraticwoodworking.

View Scott 's profile

Scott

146 posts in 850 days


#8 posted 566 days ago

Thanks Mads, it really does work great!

-- Scott in North Carolina

View mafe's profile

mafe

9413 posts in 1672 days


#9 posted 566 days ago

;-)

-- Mad F, the fanatical rhykenologist and vintage architect. Democraticwoodworking.

View Routerisstillmyname's profile

Routerisstillmyname

675 posts in 2092 days


#10 posted 539 days ago

vertical vs horizontal .smart.

-- Router รจ ancora il mio nome.

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